Variable Depth Surgical Fastening for Hernia Mesh Fixation

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Solution Overview

Problem

Current methods for hernia mesh fixation lack the ability to accommodate variations in abdominal wall thickness, leading to complications such as inadequate mesh fixation or excessive post-operative pain due to the fixed length of fasteners.

Innovation Solution

A fastening device that can be loaded with interchangeable cartridges containing fasteners of varying sizes, allowing surgeons to select the appropriate length without switching devices, minimizing complications and post-operative pain by ensuring secure mesh fixation without excessive penetration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If fasteners of fixed length are used for hernia mesh fixation, then the device complexity is reduced and ease of operation is improved, but the adaptability to different abdominal wall thicknesses deteriorates and complications increase

Engineering Contradiction:
Improveadaptability to abdominal wall thicknessVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The fastening device incorporates a variable depth mechanism that allows the penetration depth of the fastener to be dynamically adjusted during the surgical procedure. This is achieved through a depth control mechanism that enables the surgeon to set the appropriate fastener length based on the patient's specific anatomy, thereby resolving the contradiction between adaptability and device complexity by introducing controlled variability rather than requiring multiple fixed-depth devices

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the fixed parameter of fastener length to a variable parameter that can be adjusted according to the thickness of the abdominal wall. The fastening device includes mechanisms such as adjustable stop members, variable penetration depth controls, or interchangeable cartridges that allow the fastener length parameter to be modified to match different patient anatomies, thus improving adaptability without significantly increasing overall device complexity

Inventive Principle:
Principle #35Parameter changes

2Strength

If long fasteners are used to ensure secure mesh fixation in thick abdominal walls, then the fixation strength is improved, but the harmful effects on the patient increase due to excessive penetration and post-operative pain

Engineering Contradiction:
Improvemesh fixation strengthVSAvoidpost-operative pain and complications
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The invention introduces a variable penetration depth parameter that can be precisely controlled and adjusted. The fastening device includes depth control mechanisms such as adjustable stop members, telescoping shafts, or depth-limited drive mechanisms that ensure the fastener penetrates only to the necessary depth to secure the mesh to the abdominal wall without excessive penetration into surrounding tissues, thereby maintaining fixation strength while minimizing harmful effects

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention replaces the traditional fixed-length mechanical fastener system with a controlled delivery mechanism that uses mechanical or electronic controls to regulate fastener deployment. This substitution allows for precise control over penetration depth, ensuring that the fastener achieves adequate fixation strength while stopping before causing damage to deeper tissues, thus reducing post-operative pain and complications

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Object-affected harmful factors

If short fasteners are used to minimize tissue penetration and pain, then the harmful effects are reduced, but the fixation reliability deteriorates in patients with thick abdominal walls

Engineering Contradiction:
Improvetissue penetration depthVSAvoidmesh fixation reliability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The fastening device incorporates a dynamic depth adjustment mechanism that allows the penetration depth to be varied based on real-time assessment of abdominal wall thickness during surgery. The surgeon can adjust the fastener length parameter to match the specific patient anatomy, ensuring adequate fixation reliability in thick walls while maintaining controlled penetration depth to minimize harmful effects, thus resolving the contradiction between these two parameters

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP2854659B1Variable depth surgical fixation
Publication Date: 2021.04.07 VIA SURGICAL
  • EP2854659B1 patent drawingFigure 1A~1B
  • EP2854659B1 patent drawingFigure 2A~2B
  • EP2854659B1 patent drawingFigure 3A~3B

AI summary

The invention generally relates to devices for fastening a hernia mesh. The invention provides a surgical fastening device that includes a shaft with a fastener carrier disposed at least partially within the shaft, in which the carrier is configured to accept fasteners of a plurality of different sizes. Different sized fasteners can be preloaded in interchangeable carriers or even mixed together within a carrier in the fastening device. The device can deliver the fasteners to different depths in a patient's tissue.