Variable Depth Surgical Fastening Device for Hernia Mesh

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Solution Overview

Problem

Current methods for hernia mesh fixation lack the ability to accommodate variations in abdominal wall thickness, leading to complications such as inadequate mesh fixation or excessive post-operative pain due to the fixed length of fasteners.

Innovation Solution

A fastening device that can be loaded with fasteners of varying sizes, allowing surgeons to select the appropriate length without switching devices, by using interchangeable cartridges or mixing fasteners within a single device, ensuring secure mesh fixation without excessive tissue penetration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If fasteners of fixed length are used for mesh fixation, then the device complexity is reduced and ease of operation is improved, but the adaptability to different abdominal wall thicknesses deteriorates and complications increase

Engineering Contradiction:
Improveadaptability to abdominal wall thicknessVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The fastening system is segmented into multiple cartridges, each containing fasteners of a specific length. This allows the surgeon to divide the fixation task into segments corresponding to different tissue thicknesses, achieving adaptability without requiring a single complex device to handle all variations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The fastening device is designed with universal functionality to accept multiple cartridge types. The device body remains the same, but it can be configured with different cartridges containing fasteners of varying lengths, making the device adaptable to different abdominal wall thicknesses while maintaining operational simplicity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If longer fasteners are used to ensure secure fixation in thick abdominal walls, then the fixation reliability is improved, but the harmful effects on the patient increase due to excessive tissue penetration and post-operative pain

Engineering Contradiction:
Improvemesh fixation reliabilityVSAvoidpost-operative pain and complications
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The solution applies local quality by providing fasteners with specifically tailored lengths for different anatomical locations and tissue thicknesses. Each cartridge contains fasteners optimized for a particular depth requirement, ensuring that the fixation reliability is sufficient for each local condition without excessive penetration that would cause harm.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention changes the parameter of fastener length to match the specific requirements of different patients and anatomical sites. By adjusting this critical parameter through cartridge selection, the system achieves optimal fixation reliability while minimizing harmful effects from over-penetration.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If multiple different fastening devices are used to accommodate different fastener lengths, then the adaptability is improved, but the ease of operation deteriorates and the risk of complications increases

Engineering Contradiction:
Improvefastener length variabilityVSAvoidease of operation
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The fastening device incorporates universal design principles by creating a single device body that can accept multiple cartridge types. This multi-functionality allows the surgeon to maintain ease of operation with one device while achieving fastener length variability through cartridge interchangeability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system prepares multiple cartridges with different fastener lengths in advance, allowing the surgeon to select the appropriate cartridge before the procedure or during surgery. This preliminary preparation maintains operational simplicity while providing the necessary adaptability for different anatomical conditions.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10980625B2Variable depth surgical fixation
Publication Date: 2021.04.20 CATCHER TECH CO LTD
  • US10980625B2 patent drawing
  • US10980625B2 patent drawing
  • US10980625B2 patent drawing

AI summary

The invention generally relates to devices for fastening a hernia mesh. The invention provides a surgical fastening device that includes a shaft with a fastener carrier disposed at least partially within the shaft, in which the carrier is configured to accept fasteners of a plurality of different sizes. Different sized fasteners can be preloaded in interchangeable carriers or even mixed together within a carrier in the fastening device. The device can deliver the fasteners to different depths in a patient's tissue.