Variable-Diameter Mounts for Accurate Collet Storage
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Solution Overview
Problem
Conventional storage devices for collets face issues such as worn-out size symbols making identification difficult, inability to store varying sizes accurately, and inflexible configuration due to fixed volume and shape, limiting practicality.
Innovation Solution
A storage device with mounting components of varying diameters and adjustable configurations, featuring size symbols and detachable components to ensure accurate storage and flexible arrangement of collets.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If receiving recesses are made uniform in size, then manufacturing is simplified, but collet size identification becomes difficult
Solution Approach 1:
The patent applies local quality by making each receiving recess have a different size corresponding to specific collet sizes. The first receiving recess is larger for first-size collets, while the second receiving recess is smaller for second-size collets. This local differentiation in recess sizes enables direct visual identification of collet sizes without relying on worn markings, thus resolving the contradiction between manufacturing simplicity and size identification.
2Device complexity
If storage box volume is fixed, then device structure is simplified, but adaptability to different storage needs is reduced
Solution Approach 1:
The patent segments the storage box into multiple independent receiving recesses of different sizes and configurations. Each recess can accommodate specific collet sizes, allowing the storage box to adapt to varying storage needs without requiring multiple separate devices. This segmentation enables the single storage box to handle diverse collet storage requirements while maintaining structural simplicity.
3Loss of information
If size symbols are placed on collet surfaces, then size identification is enabled, but symbols wear off over time
Solution Approach 1:
The patent creates a copy of the size identification function by transferring size indicators from the collet surfaces to the storage box structure itself. Instead of relying on markings on collets that wear off, the storage box incorporates receiving recesses of different sizes that visually indicate which collet sizes should be stored where. This structural copying of size information provides durable, long-lasting identification that does not wear off.
Data Source
AI summary
A storage device for collets has a body and at least two mounting components. The body has a placing surface. The at least two mounting components are disposed on the placing surface at a spaced interval, extend out of the placing surface, and each one of the at least two mounting components is configured to be mounted in a tool clamping hole of a collet. The at least two mounting components have different outer diameters, such that the at least two mounting components are configured to mount the collets that have the tool clamping holes with different inner diameters. The storage device for collets can facilitate accurate storage, flexible configurations, and enhanced practicality.


