Variable Diameter Piccolo Tube for Uniform Nacelle Anti-Icing

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Solution Overview

Problem

Existing anti-icing systems for aircraft nacelles are inefficient in maintaining uniform temperature and flow rates across the circumference, leading to inconsistent ice prevention and increased risk of ice build-up.

Innovation Solution

A variable diameter piccolo tube with a plurality of openings is designed, featuring a first cross-sectional diameter at the inlet and a second, smaller diameter at a distal point 180° away, with consistent opening areas to ensure equal mass flow rates and pressure distribution, preventing ice accumulation on the nacelle inlet.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a traditional uniform diameter piccolo tube is used, then the structure is simple and easy to manufacture, but the temperature distribution is non-uniform and ice prevention is inconsistent

Engineering Contradiction:
Improvetemperature distribution uniformityVSAvoidpiccolo tube structure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The piccolo tube employs varying diameters at different locations along its length. The tube has a larger diameter at the inlet end and a smaller diameter at the outlet end, creating local quality variations that result in uniform mass flow rates and consistent impingement flow patterns across all openings, thereby achieving uniform temperature distribution and effective ice prevention.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention changes the geometric parameter (diameter) of the piccolo tube along its length. By progressively reducing the diameter from inlet to outlet, the mass flow rate through each opening is equalized, which directly addresses the temperature distribution uniformity issue while maintaining a relatively simple tubular structure.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If a variable diameter piccolo tube is used, then uniform mass flow rate and pressure distribution are achieved, but manufacturing complexity increases

Engineering Contradiction:
Improveanti-icing effectivenessVSAvoidpiccolo tube manufacturing ease
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The piccolo tube employs varying diameters at different locations along its length. The tube has a larger diameter at the inlet end and a smaller diameter at the outlet end, creating local quality variations that result in uniform mass flow rates and consistent impingement flow patterns across all openings, thereby achieving uniform temperature distribution and effective ice prevention.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention changes the geometric parameter (diameter) of the piccolo tube along its length. By progressively reducing the diameter from inlet to outlet, the mass flow rate through each opening is equalized, which directly addresses the temperature distribution uniformity issue while maintaining a relatively simple tubular structure.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves uniform temperature distribution and enhanced anti-icing effectiveness by maintaining consistent impingement flow rates across the circumference, effectively reducing ice build-up on the nacelle inlet.

Implementation Method 1

maintaining consistent impingement flow rates across the circumference, effectively reducing ice build-up on the nacelle inlet

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 2

maintaining consistent impingement flow rates across the circumference

Methodology Applied
Scientific EffectFluid flow:

Data Source

PatentEP3878750B1Variable diameter piccolo tube for Anti-icing system
Publication Date: 2023.09.06 ROHR INC
  • EP3878750B1 patent drawingFigure 1A~1B
  • EP3878750B1 patent drawingFigure 2A~2B
  • EP3878750B1 patent drawingFigure 3

AI summary

A piccolo tube (152) for an anti-icing system may comprise an annular tube (156) and a plurality of openings (154) formed along a circumference of the annular tube. The annular tube may comprise a first cross-sectional diameter (D1) at an inlet point (160) and a second cross-sectional diameter (D2) at a distal point (162). The second cross-sectional diameter is less than first cross-sectional diameter. The distal point may be 180° from the inlet point.