Variable Energy Ignition Control for Fuel Quality Adaptation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing systems for controlling ignition energy in spark-ignition engines are insufficient, particularly under varying fuel quality conditions, and do not accommodate different types of ignitors, leading to issues like engine knock and reduced ignitor lifetime.

Innovation Solution

A system with an ignition control unit that adjusts ignition energy characteristics, such as current, voltage, and spark duration, based on fuel quality data and ignitor characteristics, to optimize engine performance and extend ignitor life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If ignition energy is increased to ensure complete combustion under varying fuel quality conditions, then combustion completeness improves, but ignitor lifetime decreases due to excessive wear

Engineering Contradiction:
Improvecombustion completenessVSAvoidignitor lifetime
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The ignition control unit dynamically adjusts ignition energy characteristics (voltage, current, pulse duration) in real-time based on feedback from sensors monitoring combustion quality, fuel quality, and ignitor condition. This dynamic adaptation allows the system to use higher energy only when necessary for complete combustion while using lower energy during normal operation to extend ignitor lifetime.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes multiple ignition parameters simultaneously including voltage amplitude, current magnitude, pulse duration, and pulse frequency based on operating conditions. By adjusting these parameters in combination rather than单一 parameter, the system achieves complete combustion with lower overall energy exposure to the ignitor, extending its service life.

Inventive Principle:
Principle #35Parameter changes

2Duration of action of stationary object

If ignition energy is decreased to extend ignitor lifetime, then ignitor lifetime improves, but combustion completeness deteriorates leading to engine knock

Engineering Contradiction:
Improveignitor lifetimeVSAvoidcombustion completeness
Core Design Contradiction:
Duration of action of stationary objectVSReliability

Solution Approach 1:

The system continuously monitors combustion quality through sensors (such as knock sensors, pressure sensors, or ion current sensors) and feeds this information back to the ignition control unit. When incomplete combustion or engine knock is detected, the system automatically increases ignition energy to restore proper combustion, ensuring reliability while maintaining extended ignitor life during normal conditions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system predicts ignition requirements based on fuel quality data and operating conditions before combustion occurs. By anticipating when higher ignition energy will be needed (such as when poor quality fuel is detected), the system can prepare and deliver appropriate energy levels, preventing combustion issues before they arise while avoiding unnecessary high energy exposure that would reduce ignitor lifetime.

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If fixed ignition energy is used to simplify control system, then device complexity decreases, but adaptability to varying fuel quality and ignitor types deteriorates

Engineering Contradiction:
Improvecontrol system complexityVSAvoidfuel quality adaptability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The ignition control unit automatically adjusts ignition parameters based on sensor feedback and pre-programmed algorithms without requiring manual intervention or complex external control systems. The system self-regulates by monitoring its own performance and adapting to different fuel qualities and ignitor types, achieving high adaptability while keeping the control architecture relatively simple through autonomous operation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The ignition control unit is designed to accommodate multiple ignitor types (spark plugs, glow plugs) and various fuel qualities through a single unified control system. By implementing multi-functionality that can detect and adapt to different operating conditions and component types, the system achieves broad adaptability without requiring separate specialized control systems for each scenario.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system improves engine performance by ensuring complete combustion, extending ignitor life, and accommodating variations in fuel quality and ignitor types, thereby enhancing overall engine efficiency and reliability.

Implementation Method 1

Spark-ignition (SI) engines rely on an ignitor (e.g., a spark plug, glow plug, etc.) to initiate combustion of an air-fuel mixture inside a combustion chamber

Methodology Applied
Scientific EffectElectrical discharge (spark): Electric Spark

Implementation Method 2

The chemical energy produced during combustion can be used to power a vehicle, a generator set (i.e., a genset), or another system utilizing the SI engine

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS11840996B2Variable energy ignition systems, methods, and apparatuses
Publication Date: 2023.12.12 CUMMINS INC
  • US11840996B2 patent drawing
  • US11840996B2 patent drawing
  • US11840996B2 patent drawing

AI summary

Systems, apparatuses, and methods of controlling an ignitor are disclosed. A method includes: receiving, by a controller, fuel quality data regarding a fuel for a spark-ignition engine; determining, by the controller, a fuel quality metric based on the fuel quality data; and controlling, by the controller, an ignition energy characteristic of an ignitor in response to the fuel quality metric.