Variable Exhaust Nozzle Exit Area Control via Fluidic Flow Separation

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Solution Overview

Problem

Existing nozzle exit area control systems for jet engines face challenges such as weight penalties from mechanical systems, undesirable shock generation in fluidic systems, and limitations in cyclic area control, particularly in maintaining engine mass flow and minimizing thrust losses.

Innovation Solution

The implementation of a convergent-divergent nozzle with a divergent wall angle of at least 12° and symmetrical disturbance generators, such as injection flow slots, to induce non-shock flow separation, reducing the effective exit area without altering the nozzle throat area or generating shocks, even at supersonic speeds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If mechanical control surfaces and actuators are used to control exit area, then exit area control is achieved, but weight penalty increases

Engineering Contradiction:
Improveexit area controlVSAvoidnozzle system weight
Core Design Contradiction:
Adaptability or versatilityVSWeight of moving object

Solution Approach 1:

The patent replaces mechanical control surfaces and actuators with a fluidic system that uses injected flow to induce shock waves and alter the effective exit area. This substitution eliminates heavy mechanical components while achieving the same exit area control function through fluid dynamics.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention uses injected flow (gas or liquid) into the divergent section to create shock waves that modify the flow pattern and reduce the effective exit area. This pneumatic/hydraulic approach provides lightweight, responsive control without mechanical moving parts.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Adaptability or versatility

If fluidic systems are used to control throat area, then exit area control is achieved, but shock waves are generated in the divergent section

Engineering Contradiction:
Improveexit area controlVSAvoidshock wave generation
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies local quality by injecting flow at specific locations in the divergent section and creating shocks only in localized regions away from the throat area. The shock waves are generated in the divergent section where they can effectively reduce exit area without interfering with the throat flow and mass flow rate.

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If combustibles are used to control exit area, then variable area is achieved, but cyclic changes cannot be made and combustion on walls is undesirable

Engineering Contradiction:
Improvevariable exit areaVSAvoidcombustion on nozzle walls
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The patent replaces combustible materials with a fluidic injection system that uses controlled flow injection to create shock waves and reduce exit area. This substitution eliminates the need for combustion on nozzle walls and enables cyclic, reversible area control by simply adjusting the injection flow rate.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces the nozzle exit area while maintaining constant throat area and avoiding shock formation, enhancing thrust efficiency and simplifying implementation, thereby improving engine performance without weight penalties or thrust losses.

Implementation Method 1

induce flow separation where the predetermined wall angle is sufficient for the induced flow separation to extend upstream from disturbance generator substantially to the throat of the nozzle

Methodology Applied
Scientific EffectFlow separation: Flow Separation

Implementation Method 2

Large amounts of injected flow in fluidic systems are not preferable due to the performance impact on the engine to supply the large amounts of secondary flow for injection (flow that could otherwise be used to produce thrust)

Methodology Applied
Scientific EffectShock wave: Shock Wave

Data Source

PatentEP2466100B1Method and apparatus for variable exhaust nozzle exit area
Publication Date: 2019.09.11 THE BOEING CO
  • EP2466100B1 patent drawingFigure 1
  • EP2466100B1 patent drawingFigure 2
  • EP2466100B1 patent drawingFigure 3A

AI summary

A nozzle effective exit area control system is created with a convergent - divergent nozzle (10) with a divergent portion (14) of the nozzle having a wall at a predetermined angle of at least 12° from the freestream direction. Disturbance generators (24,26) are located substantially symmetrically oppositely on the wall to induce flow separation from the wall with the predetermined wall angle inducing flow separation to extend upstream from each disturbance generator (24,26) substantially to a throat of the nozzle pressurizing the wall and reducing the effective area of the jet flow at the nozzle exit.