Variable Exhaust Valve Timing for Turbo-Generator Power Consistency

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Solution Overview

Problem

Traditional control strategies for turbo-generator systems in internal combustion engines fail to provide consistent electrical power due to reliance on default exhaust gas energy, limiting their ability to meet varying energy demands.

Innovation Solution

The implementation of variable valve actuation technology to adjust the timing of exhaust valve opening during the engine's expansion stroke, allowing for earlier release of exhaust gases and allocation of additional energy to the turbo-generator, thereby enhancing energy efficiency and power output.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional control strategies are used with fixed exhaust valve timing, then the engine operates with simple control logic, but the turbo-generator cannot provide consistent electrical power to meet varying demand

Engineering Contradiction:
Improveconsistency of electrical power outputVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The exhaust valve timing is made variable rather than fixed. The control system dynamically adjusts the exhaust valve opening timing based on real-time electrical load requirements and engine operating conditions, allowing the system to adapt to varying power demands while maintaining reliable electrical output.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the timing parameter of exhaust valve opening from a fixed value to a variable parameter that can be adjusted according to operational needs. By modifying this critical parameter dynamically, the system optimizes energy allocation to the turbo-generator to meet varying electrical loads while maintaining control manageability.

Inventive Principle:
Principle #35Parameter changes

2Power

If exhaust valve opening is delayed until traditional timing, then engine combustion efficiency is maintained, but additional energy is not allocated to the turbo-generator for meeting electrical demand

Engineering Contradiction:
Improveenergy allocation to turbo-generatorVSAvoidcombustion energy utilization
Core Design Contradiction:
PowerVSUse of energy by moving object

Solution Approach 1:

The exhaust valve is opened earlier in the expansion stroke than traditional timing would dictate. This preliminary action allows the system to capture and allocate additional energy from the expanding cylinder gases to the turbo-generator before the traditional exhaust opening point, thereby meeting electrical demand while utilizing available combustion energy.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The exhaust valve timing parameter is advanced from traditional fixed timing to an earlier variable timing point. This parameter change enables the system to extract additional energy from the expansion stroke and allocate it to the turbo-generator, improving power availability while maintaining overall energy utilization efficiency.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If exhaust gases are released early in the expansion stroke, then additional energy is allocated to the turbo-generator, but the engine's traditional exhaust timing is disrupted

Engineering Contradiction:
Improveelectrical power generation capabilityVSAvoidengine operational stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The control system incorporates feedback mechanisms that continuously monitor electrical load requirements, engine operating parameters, and turbo-generator performance. Based on this feedback, the system dynamically adjusts exhaust valve timing to optimize energy allocation while maintaining engine operational stability and reliability under varying conditions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts exhaust valve timing based on real-time operational conditions rather than following a fixed schedule. This dynamic approach allows the system to meet electrical demand requirements while adapting to changing engine states, thereby maintaining operational stability despite the early exhaust opening.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the turbo-generator to consistently meet changing electrical loads by optimizing energy allocation, improving the overall efficiency and reliability of electrical power generation.

Implementation Method 1

a power-turbine to harness additional mechanical power, or to drive an electrical generator

Methodology Applied
Scientific EffectTurbine expansion: Turbine

Implementation Method 2

harness residual energy from the engine exhaust gases with a turbine driving a compressor

Methodology Applied
Scientific EffectEnergy extraction: Heat Engine

Implementation Method 3

a turbine driving a compressor to boost airflow to the engine

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 4

Internal combustion (IC) engines are widely used to provide mechanical power

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS7891185B2Turbo-generator control with variable valve actuation
Publication Date: 2011.02.22 DEERE & CO
  • US7891185B2 patent drawing
  • US7891185B2 patent drawing
  • US7891185B2 patent drawing

AI summary

An internal combustion engine incorporating a turbo-generator and one or more variably activated exhaust valves. The exhaust valves are adapted to variably release exhaust gases from a combustion cylinder during a combustion cycle to an exhaust system. The turbo-generator is adapted to receive exhaust gases from the exhaust system and rotationally harness energy therefrom to produce electrical power. A controller is adapted to command the exhaust valve to variably open in response to a desired output for the turbo-generator.