Variable-Field Rotating Machine Pole Layout for Magnetic Force Balance

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Solution Overview

Problem

Variable field motors generate unbalanced magnetic attractive forces due to combined magnetomotive forces from armature, DC field winding, and permanent magnets, leading to noise and axial displacement, which are difficult to suppress through increased air-gap length in manufacturing.

Innovation Solution

A rotating electric machine design with a stator and rotor configuration where permanent magnets and protrusions are alternately arranged, ensuring the number of pole pairs of armature, field winding, and field poles satisfy specific conditions to prevent unbalanced magnetic attractive forces, including all having the same polarity and specific relational differences.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the air-gap length between the stator and the rotor is increased to suppress the unbalanced magnetic attractive force, then the influence of the unbalanced magnetic attractive force is reduced, but the manufacturing difficulty increases

Engineering Contradiction:
Improveunbalanced magnetic attractive forceVSAvoidmanufacturing difficulty
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The invention changes the pole configuration parameters by setting the number of pole pairs of the armature winding (Pa), the number of pole pairs of the field winding (Pf), and the number of poles of the field pole (Pr) to satisfy specific relationships: |Pa−Pf|≠1, |Pr−Pf|≠1, and |Pa−Pr|≠1, with Pr being an even number. This parameter optimization eliminates the unbalanced magnetic attractive force without requiring air-gap length adjustment, thus avoiding manufacturing difficulties.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If a variable field motor is designed to achieve a wide operating range by adjusting the field amount, then the operating range is expanded, but unbalanced magnetic attractive forces are generated causing noise and axial displacement

Engineering Contradiction:
Improveoperating rangeVSAvoidunbalanced magnetic attractive force
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The invention optimizes the pole configuration parameters (Pa, Pf, Pr) to satisfy specific relationships that eliminate unbalanced magnetic attractive forces. This allows the variable field motor to achieve a wide operating range through field adjustment while avoiding the generation of harmful unbalanced forces, thus resolving the contradiction between adaptability and harmful factor generation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention employs asymmetric pole configuration where the number of poles of the field pole (Pr) is set to an even number, and the relationships between Pa, Pf, and Pr are specifically constrained. This asymmetric configuration prevents the formation of unbalanced magnetic attractive forces while maintaining the variable field capability for wide operating range.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design suppresses rotation axis eccentricity and vibration by eliminating unbalanced magnetic attractive forces, enhancing stability and reducing noise.

Implementation Method 1

a field pole is formed in the plurality of protrusions by energization to the field winding

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

the rotor includes a plurality of permanent magnets arranged in a circumferential direction of a rotation axis

Methodology Applied
Scientific EffectMagnetism: Magnetism

Implementation Method 3

there are three magnetomotive forces, namely, a pole due to an armature winding of a stator, a pole due to a DC field winding, and a pole due to a permanent magnet and an iron pole

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Data Source

PatentUS12531450B2Rotating electric machine
Publication Date: 2026.01.20 MITSUBISHI ELECTRIC CORP
  • US12531450B2 patent drawing
  • US12531450B2 patent drawing
  • US12531450B2 patent drawing

AI summary

A rotating electric machine according to the present disclosure is a rotating electric machine including a stator and a rotor, in which the rotor includes a plurality of permanent magnets arranged in a circumferential direction of a rotation axis and a plurality of protrusions arranged in the circumferential direction, the stator includes a plurality of teeth, an armature winding wound around the plurality of teeth, and a field winding wound around the plurality of teeth, a field pole is formed in the plurality of protrusions by energization to the field winding and the plurality of permanent magnets, the plurality of permanent magnets and the plurality of teeth are alternately arranged at intervals in the circumferential direction to form the field pole, all the permanent magnets have the same polarity, wherein, |Pa−Pf|≠1, |Pr−Pf|≠1, and |Pa−Pr|≠1, and Pr is even.