Variable Focal Distance Lens System with Opposing Freeform Lenses

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Solution Overview

Problem

Existing zoom lenses face limitations in shortening overall lens length and achieving stable optical quality due to the complexity of processing and controlling multiple freeform-curved surface lenses, which are difficult to manufacture and position accurately.

Innovation Solution

A variable focal distance lens system comprising a first lens unit, a second lens unit with opposing freeform-curved surface lenses, and a third lens unit, where the first and third lens units are rotationally symmetrical and share the same shape, allowing the freeform-curved surface lenses to move in the Y-axis direction to adjust refractive power and cancel aberrations, while maintaining the image surface position constant.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If multiple freeform-curved surface lenses are used to achieve high magnification and compact size, then the lens system becomes smaller and more powerful, but manufacturing precision and optical stability deteriorate due to difficulty in processing and positioning these lenses

Engineering Contradiction:
Improvelens system sizeVSAvoidoptical quality stability
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The patent employs freeform-curved surface lenses with asymmetric surfaces that lack rotational symmetry about the optical axis. This asymmetric design enables compact high-magnification capabilities while the patent addresses manufacturing challenges through specific configuration strategies. The first and second freeform-curved surface lenses are positioned to work in combination, where their asymmetric surfaces collectively achieve the desired optical performance despite individual lens positioning challenges.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent combines multiple freeform-curved surface lenses (first and second freeform-curved surface lenses) into a unified optical system where they work together to achieve high magnification. By merging these lenses into a coordinated arrangement within the lens barrel, the system achieves compact size while distributing the optical functions across multiple elements, which helps mitigate individual lens positioning errors.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If freeform-curved surface lenses are moved independently to adjust magnification, then zooming flexibility is improved, but device complexity and control difficulty increase

Engineering Contradiction:
Improvezooming flexibilityVSAvoidlens control complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent segments the lens system into distinct functional units: a first lens group with fixed lenses, a second lens group containing the movable freeform-curved surface lenses for zooming, and a third lens group for image surface compensation. This segmentation allows independent control of zooming function while simplifying the overall control mechanism, as each segment has a specific function rather than requiring coordinated movement of all lenses.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements dynamic zooming capability by enabling the second lens group containing the freeform-curved surface lenses to move along the optical axis. This dynamic arrangement allows continuous adjustment of magnification from wide-angle to telephoto ends. Additionally, the third lens group dynamically compensates for image surface position changes, maintaining focus throughout the zoom range.

Inventive Principle:
Principle #15Dynamics

3Length of stationary object

If conventional zoom lens design is used to maintain image surface position, then optical stability is improved, but lens length cannot be sufficiently shortened

Engineering Contradiction:
Improvelens lengthVSAvoidimage surface position stability
Core Design Contradiction:
Length of stationary objectVSReliability

Solution Approach 1:

The patent introduces freeform-curved surface lenses that operate in additional spatial dimensions beyond the traditional optical axis movement. These lenses have surfaces that vary in curvature across different zones, enabling focal length adjustment and image surface position compensation through movements in multiple directions. This dimensional approach allows compact lens length while maintaining image surface stability through the combined action of the second lens group (zooming) and third lens group (compensation).

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration results in a compact, high-magnification lens system with improved optical performance by reducing chromatic aberration and asymmetric aberration, while maintaining the image surface position constant, thus enhancing the zooming capability and reducing the size of the lens barrel.

Implementation Method 1

a refractive power of the second lens unit is variable due to the first freeform-curved surface lens and the second freeform-curved surface lens moving in opposite directions

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

improved optical performance by reducing chromatic aberration and asymmetric aberration

Methodology Applied
Scientific EffectChromatic aberration correction:

Implementation Method 3

reducing chromatic aberration and asymmetric aberration

Methodology Applied
Scientific EffectAsymmetric aberration cancellation:

Data Source

PatentUS12181647B2Variable focal distance lens system and imaging device
Publication Date: 2024.12.31 SONY GROUP CORP
  • US12181647B2 patent drawing
  • US12181647B2 patent drawing
  • US12181647B2 patent drawing

AI summary

A first lens unit and a third lens unit are constituted by a lens which is rotationally symmetrical with respect to an optical axis and are disposed on the same optical axis, a first freeform-curved surface lens and a second freeform-curved surface lens have the same shape and are disposed to be rotated at 180 degrees with respect to the optical axis. Further, a refractive power of a second lens unit is variable due to the first freeform-curved surface lens and the second freeform-curved surface lens moving in opposite directions. The first freeform-curved surface lens and the second freeform-curved surface lens are moved in the Y-axis direction in association with movement of some of lens groups constituting the first lens unit and the third lens unit when positional states of the lenses are changed from a wide-angle end state to a telephoto end state.