Variable Focal Length Lens Elastic Mount Pressure Compensation

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Solution Overview

Problem

Lenses of variable focal length face optical distortion and potential rupture due to increased liquid pressure during assembly and temperature changes, which can disrupt their optical properties.

Innovation Solution

Incorporating an elastic member in the lens mount that can deform in response to pressure changes, maintaining the optical properties by distributing stress and preventing deformation of the transparent plates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a rigid lens mount structure is used, then the lens provides structural stability, but the transparent plates deform or rupture under liquid pressure increases

Engineering Contradiction:
Improvestructural stabilityVSAvoidoptical property stability
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent introduces an elastic membrane that selectively deforms under liquid pressure to compensate for expansion forces. This flexible element absorbs pressure increases during assembly and temperature changes, preventing transmission of harmful stresses to the transparent plates while maintaining overall structural integrity.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent modifies the mechanical parameters of the lens mount by incorporating an elastic membrane with specific elasticity characteristics. This allows the mount to dynamically adjust its rigidity - remaining stable under normal conditions but becoming compliant when liquid pressure exceeds threshold levels, thereby protecting the optical components.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If the lens mount is made rigid for assembly stability, then manufacturing precision is maintained, but optical distortion occurs under pressure variations

Engineering Contradiction:
Improveassembly stabilityVSAvoidoptical distortion
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The elastic membrane acts as a pressure-compensating flexible element that deforms to absorb expansion forces from liquid thermal expansion and assembly pressure. This prevents transmission of destabilizing forces to the transparent plates, maintaining optical alignment and preventing distortion while allowing controlled deformation for pressure relief.

Inventive Principle:
Principle #30Flexible shells and thin films

3Strength

If the transparent plates are made more resistant to pressure, then structural strength increases, but the lens becomes more complex and difficult to manufacture

Engineering Contradiction:
Improvepressure resistanceVSAvoidmanufacturing complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent extracts the pressure-absorbing function from the transparent plates and assigns it to a dedicated elastic membrane component. This allows the transparent plates to maintain their simple, optically critical design while the separate membrane handles all pressure compensation, simplifying the overall manufacturing process compared to creating pressure-resistant optical plates.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The elastic member ensures that the lens maintains its optical properties during assembly, storage, and use, preventing distortion and rupture, while allowing for compensation of liquid expansion effects.

Implementation Method 1

a wall surrounding one of the transparent members and partially delimiting the internal volume, the wall including an elastic member that comprises a non-linear portion capable of deforming in response to a change in pressure of the liquids

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 2

Through electrowetting phenomena it is possible to modify the curvature of the interface between the two liquids, according to the voltage V applied between the electrodes 7 and 8

Methodology Applied
Scientific EffectElectrowetting: Electrowetting

Implementation Method 3

having a different refractive index and essentially the same density. An annular electrode 7, which is open facing the recess 3, is positioned on the rear face of the lower plate 2

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS7515350B2Lens of variable focal length
Publication Date: 2009.04.07 CORNING INC
  • US7515350B2 patent drawing
  • US7515350B2 patent drawing
  • US7515350B2 patent drawing

AI summary

A lens assembly of variable focal length comprises two transparent plates (24, 38) at least partially facing each other and parallel to one another and delimiting, at least in part, an internal volume (15) containing two non-miscible liquids having different optical indices. The lens comprises an elastic element (36) capable of deforming in response to a change in pressure of the liquids, in such a way as to substantially maintain the optical properties of the lens assembly, e.g., in order to maintain the parallelism of the two transparent plates.