Variable Focus Lens Assembly With Crossed Bearing Balls

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Solution Overview

Problem

Conventional variable focus lens implementations are unsuitable for small form factor devices due to size constraints, sensitivity to vibrations, and slow response rates, limiting their use in mobile imaging apparatuses and requiring frequent maintenance.

Innovation Solution

A variable focus lens assembly using a lens barrel assembly positioned by interactions between positioning magnets and coils, with bearing balls for mobility, allowing rapid focusing and reduced power consumption, suitable for small form factor devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If conventional variable focus lens implementations are used, then focusing capability is achieved, but device size becomes too large for small form factor devices

Engineering Contradiction:
Improvedevice sizeVSAvoidfocusing capability
Core Design Contradiction:
Volume of moving objectVSAdaptability or versatility

Solution Approach 1:

The patent replaces conventional mechanical focusing mechanisms with an electromagnetic system consisting of a coil assembly and magnet assembly. The coil assembly generates a magnetic field that interacts with the magnet assembly to move the optical member along the optical axis, eliminating the need for large mechanical components and enabling compact device design while maintaining variable focus capability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the physical state and parameters of the electromagnetic components, specifically using a coil assembly with wire windings and a magnet assembly with permanent magnets. By controlling the electrical current through the coil, the magnetic field strength varies, enabling continuous adjustment of the optical member position and achieving variable focus in a compact configuration

Inventive Principle:
Principle #35Parameter changes

2Speed

If conventional variable focus lens implementations are used, then focusing is achieved, but response rate becomes slow

Engineering Contradiction:
Improveresponse rateVSAvoidmechanism complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent substitutes slow mechanical focusing mechanisms with an electromagnetic actuation system. The coil assembly and magnet assembly provide rapid electromagnetic force generation, enabling fast response rates for focus adjustment. The direct electromagnetic interaction eliminates mechanical inertia and friction delays, achieving quick focus transitions

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs periodic or pulsed electrical current through the coil assembly to achieve rapid focus adjustment. By controlling the timing and duration of current pulses, the system can quickly transition between focus states, improving response rate while maintaining simplicity through controlled intermittent actuation

Inventive Principle:
Principle #19Periodic action

3Object-affected harmful factors

If conventional variable focus lens implementations are used, then focusing capability is provided, but sensitivity to vibrations increases

Engineering Contradiction:
Improvevibration sensitivityVSAvoidfocusing capability
Core Design Contradiction:
Object-affected harmful factorsVSAdaptability or versatility

Solution Approach 1:

The patent replaces vibration-sensitive mechanical focusing components with an electromagnetic system. The coil assembly and magnet assembly generate focusing force through magnetic field interaction rather than mechanical contact, reducing sensitivity to vibrations. The electromagnetic actuation provides more stable and vibration-resistant focus control

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces magnetic field interaction as an intermediary between the actuation system and the optical member. The coil assembly generates a magnetic field that interacts with the magnet assembly, providing a non-contact force transmission mechanism that isolates the optical system from mechanical vibrations and improves vibration resistance

Inventive Principle:
Principle #24Intermediary (Mediator)

4Use of energy by moving object

If conventional variable focus lens implementations are used, then focus adjustment is achieved, but power consumption increases

Engineering Contradiction:
Improvepower consumptionVSAvoidfocusing speed
Core Design Contradiction:
Use of energy by moving objectVSSpeed

Solution Approach 1:

The patent uses periodic or pulsed current through the coil assembly rather than continuous power supply. By applying electrical current only when focus adjustment is needed and controlling the pulse duration, the system achieves fast focusing when required while minimizing overall power consumption during steady-state operation

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent optimizes the electromagnetic system parameters, including coil winding configuration, magnet strength, and current control, to achieve efficient power utilization. The system adjusts electrical current parameters dynamically, using higher current for rapid focus transitions and lower or zero current for maintaining focus position, balancing power consumption with focusing speed requirements

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides reliable, compact, low-power, and high-speed focusing capabilities, enabling effective image capture over a wider range without frequent maintenance, suitable for mobile imaging applications.

Implementation Method 1

a wired coil board configured to produce a magnetic flux upon energization

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

the optical member further comprises at least one permanent magnet on at least a portion of the optical member such that at all movement positions of the optical member, the at least one permanent magnet is in interactable proximity of the magnetic flux produced by the wired coil board

Methodology Applied
Scientific EffectMagnetic interaction: Magnetism

Data Source

PatentUS20240118515A1Variable focus assemblies and apparatuses having crossed bearing balls
Publication Date: 2024.04.11 HAND HELD PRODS INC
  • US20240118515A1 patent drawing
  • US20240118515A1 patent drawing
  • US20240118515A1 patent drawing

AI summary

Various embodiments described herein provide a variable focus lens assembly. Some embodiments are designed to enable repositioning of one or more components, such as a lens barrel assembly, to adjust the focus of the variable focus lens assembly. Some example variable focus lens assemblies include a module base housing a lens barrel assembly having a pair of positioning magnets, a pair of positioning coil assemblies associated with the positioning magnets, and at least one pair of bearing balls movably supporting the lens barrel assembly. The positioning coil assemblies together with the positioning magnets are configured to exert various magnetic fields to reposition the lens barrel assembly. Further embodiments are provided for imaging apparatus including at least one variable focus lens assembly described herein.