Variable Frequency Vibratory Piling for Offshore Foundations

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Solution Overview

Problem

Vibratory piling methods face challenges in achieving optimal lateral load-bearing capacity and are often uneconomical due to high setup and equipment movement costs, especially for large offshore foundations like wind turbines, and generate significant noise affecting marine mammals.

Innovation Solution

A method involving the axial introduction of high-frequency vibrations into the subsoil, with varying vibration frequencies to achieve soil liquefaction and controlled penetration, allowing the profile to penetrate by weight, and maintaining vibration post-penetration for soil consolidation to enhance load-bearing capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If vibration frequency is kept constant during piling, then the process is simple to operate, but the penetration speed cannot be optimized and lateral load-bearing capacity is reduced

Engineering Contradiction:
Improveoperation simplicityVSAvoidpenetration speed
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent applies dynamics by making the vibration frequency variable rather than constant. The control system dynamically adjusts the excitation frequency during the piling process to match the changing resonance conditions of the pile-subsoil system, thereby optimizing penetration speed at different depths while maintaining operational simplicity through automated control.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of vibration frequency during the piling process. By varying the frequency according to the pile's penetration depth and the subsoil's resistance characteristics, the system optimizes energy transfer and maintains resonance conditions, improving penetration efficiency without requiring complex manual intervention.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If vibration frequency is varied to optimize penetration, then productivity increases, but device complexity increases

Engineering Contradiction:
Improvepenetration speedVSAvoidfrequency control system
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent employs feedback control by continuously monitoring the pile's penetration progress and subsoil resistance, then adjusting the vibration frequency accordingly. The control system receives feedback from sensors and automatically modifies the excitation parameters to maintain optimal resonance conditions, achieving high productivity without requiring complex manual operation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces manual mechanical frequency adjustment with an automated control system that uses sensors and processors to determine and adjust the optimal vibration frequency. This substitution of mechanical control with automated systems reduces the perceived complexity by eliminating the need for operator expertise and manual intervention.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If impact ramming is used to increase lateral load-bearing capacity, then foundation reliability improves, but noise pollution and environmental harm increase

Engineering Contradiction:
Improvelateral load-bearing capacityVSAvoidnoise pollution
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces impact ramming (mechanical hammering) with vibratory excitation. Instead of using high-impact mechanical forces that generate noise and vibrations harmful to the environment, the system uses controlled high-frequency vibrations to achieve pile penetration and soil densification, thereby improving lateral load-bearing capacity without the harmful side effects of impact methods.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the fundamental parameter of force application from impulsive (impact) to oscillatory (vibration). By using sustained high-frequency vibrations rather than intermittent impact loads, the system achieves soil densification and improved foundation reliability while significantly reducing noise pollution and environmental disturbance.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method simplifies the piling process, reduces noise pollution, and increases the lateral load-bearing capacity of profiles, making it more environmentally friendly and cost-effective for offshore installations.

Implementation Method 1

axial introduction of high-frequency vibrations into the profile and into the subsoil in front of a profile foot by means of a vibrator

Methodology Applied
Scientific EffectVibration: Vibration

Implementation Method 2

partial liquefaction of the subsoil in front of the profile foot

Methodology Applied
Scientific EffectLiquefaction: Phase Change

Implementation Method 3

vibration frequency of the vibrator is varied during the vibration process within a given liquefaction frequency band of the subsoil

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 4

soil consolidation or soil compaction is achieved during the introduction of the profile

Methodology Applied
Scientific EffectSoil consolidation: Compression

Implementation Method 5

soil consolidation or soil compaction is achieved during the introduction of the profile

Methodology Applied
Scientific EffectSoil compaction: Compression

Data Source

PatentEP3051028B1Method for vibration driving
Publication Date: 2017.12.20 INNOGY SE
  • EP3051028B1 patent drawingFigure 1
  • EP3051028B1 patent drawingFigure 2a~2b

AI summary

The invention relates to a method for vibratory driving of profiles into a subsoil to a given final depth, comprising the axial introduction of high-frequency vibrations into the profile and into the subsoil in front of a profile base by means of a vibrator with partial liquefaction of the subsoil in front of the profile base, wherein the vibration frequency of the vibrator is varied during the vibration process within a given liquefaction frequency band of the subsoil.