Variable-Gain Control Combiner for Rotorcraft Yaw Kick Loads

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Solution Overview

Problem

Aircraft rotorcraft systems face challenges in maintaining structural integrity during extreme maneuvers like 'yaw kick,' where sudden rudder actions cause mechanical stress, requiring either increased mass sizing or limiting control commands to prevent damage.

Innovation Solution

A variable gain combiner is introduced, which combines first and second control orders using an elongated link with a variable lever arm, allowing modulation of the second control order's authority based on a controllable parameter, thereby limiting the impact of sudden movements and preserving structural integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the aircraft structure is sized for extreme maneuvers like yaw kick, then structural integrity is improved, but aircraft mass increases

Engineering Contradiction:
Improvestructural integrityVSAvoidaircraft mass
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The patent applies a variable gain mechanism that dynamically adjusts the authority of the second control order based on flight conditions. The gain varies as a function of the first control order (collective pitch command), reducing control authority when collective pitch is high and increasing it when collective pitch is low. This dynamic adjustment prevents structural overload during extreme maneuvers without requiring the aircraft structure to be oversized for all possible conditions, thereby resolving the contradiction between structural integrity and aircraft mass.

Inventive Principle:
Principle #15Dynamics

2Strength

If control commands are limited to prevent structural damage, then structural integrity is improved, but control authority is reduced

Engineering Contradiction:
Improvestructural integrityVSAvoidcontrol authority
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The variable gain mechanism dynamically modulates control authority based on the first control order (collective pitch command). When collective pitch is high, the gain reduces the authority of the second control order (differential pitch/rudder) to prevent structural damage. When collective pitch is low, the gain increases to restore full control authority. This dynamic adaptation resolves the contradiction by providing conditional control limitation rather than permanent restriction.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of control gain as a function of the first control order. The gain parameter is varied continuously based on the collective pitch command, transforming the control system from a fixed-authority system to a variable-authority system. This parameter change allows the system to adapt control authority to flight conditions, preventing structural damage while maintaining adequate control capability when needed.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If a fixed gain combiner is used, then device complexity is reduced, but adaptability to different flight conditions is limited

Engineering Contradiction:
Improvecombiner structureVSAvoidflight condition adaptability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent implements a variable gain mechanism that makes the combiner adaptive to different flight conditions. The gain varies as a function of the first control order, allowing the system to automatically adjust control authority based on the current flight state. This dynamic capability provides adaptability without requiring complex multi-mode control systems or manual interventions, resolving the contradiction between device complexity and adaptability.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP4148299B1Mechanical device with variable gain and an aircraft provided with such a device
Publication Date: 2024.05.15 EUROCOPTER FRANCE SA
  • EP4148299B1 patent drawingFigure 1
  • EP4148299B1 patent drawingFigure 2~3
  • EP4148299B1 patent drawingFigure 4~5

AI summary

The present invention relates to a combiner (1) for superimposing a first order (O1) given by a first movement of a first input link and a second order (O2) given by a second movement of a second input link, said combiner (1) comprising an elongated link (5). The combiner (1) includes a linkage (10) articulated to the elongated link (5), the linkage (10) being rotationally movable relative to the elongated link (5) about a linkage axis (AX2), the linkage (10) being provided with an output attachment (11) adapted to be articulated to an output link (53), the combiner (1) comprising a connection system (20) articulated to the linkage (10), the connection system (20) comprising a second attachment (21) adapted to be articulated to the second input link, the connection system (20) comprising a lever arm (25) variable according to a parameter.