Variable Gap Filter Assembly for Uniform Airflow in Dryers

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Solution Overview

Problem

Existing laundry treating apparatuses face challenges in improving filter performance, increasing filter capacity and filtering area, ensuring air flow uniformity, and facilitating easy extension and retraction of filters, particularly when air flow direction changes.

Innovation Solution

The apparatus incorporates a filter assembly with a filter chamber having a chamber inlet and outlet in different directions, a filter member with multiple filter surfaces, and a separation distance that varies to enhance air flow uniformity and capacity, and allows for easy extension and retraction of the filter.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the filtering area of the filter is increased, then the flow rate of air is increased and drying efficiency is improved, but when air flow is not uniformly distributed across the filtering area, the filter efficiency is lowered and air flow rate is reduced

Engineering Contradiction:
Improvedrying efficiencyVSAvoidfilter efficiency
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies local quality by creating different separation distances between the filter member and filter chamber at different locations. Specifically, the separation distance is smaller at the inlet side and larger at the outlet side, optimizing air flow distribution across the filter surface to ensure uniform filtration while maximizing overall flow rate

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent implements dynamics by making the separation distance variable rather than constant. The distance between the filter member and filter chamber changes along the air flow direction, creating a dynamic flow path that adapts to maintain uniform air distribution across the filtering area

Inventive Principle:
Principle #15Dynamics

2Volume of moving object

If a flow channel is bent based on design necessity, then space utilization is improved, but the flow rate uniformity on the flow cross-section at the bending point is lowered

Engineering Contradiction:
Improvespace utilizationVSAvoidflow rate uniformity
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The patent resolves the bending issue by transitioning to a three-dimensional configuration. Instead of a two-dimensional bent channel, the filter member and chamber are arranged in 3D space with variable separation distances, allowing the air flow path to navigate space efficiently while maintaining flow uniformity through vertical and lateral dimension adjustments

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Quantity of substance

If the filter capacity is increased, then the filtering area is increased, but the air flow uniformity on the filtering cross-section becomes harder to maintain

Engineering Contradiction:
Improvefilter capacityVSAvoidair flow uniformity
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent applies local quality by creating different separation distances between the filter member and filter chamber at different locations. Specifically, the separation distance is smaller at the inlet side and larger at the outlet side, optimizing air flow distribution across the filter surface to ensure uniform filtration while maximizing overall flow rate

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively improves filter performance, increases filtering area, ensures uniform air flow, and simplifies filter handling, enhancing the overall efficiency and usability of the laundry treating apparatus.

Implementation Method 1

a filter member disposed in the filter assembly to filter foreign substances in air

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Implementation Method 2

a heat pump system that uses heat generated by compressing a fluid such as a refrigerant

Methodology Applied
Scientific EffectCompression heating: Compression

Implementation Method 3

an air circulator that circulates air inside the drum

Methodology Applied
Scientific EffectFluid circulation: Convection

Data Source

PatentEP4671427A1Clothes treatment apparatus
Publication Date: 2025.12.31 LG ELECTRONICS INC
  • EP4671427A1 patent drawingFigure 1
  • EP4671427A1 patent drawingFigure 2
  • EP4671427A1 patent drawingFigure 3

AI summary

Abstract: A clothes treatment apparatus is disclosed. The clothes treatment apparatus according to one embodiment of the present invention comprises a cabinet, a drum, an air circulation part and a filter part. A filter chamber includes a chamber inlet part in through which air flows in a first direction, and a chamber outlet part through which the air is discharged in a second direction, which intersects the first direction. A filter member includes: an inlet surface which faces the chamber inlet part, and through which the air flows in the first direction into a filter space formed inside the filter member; a first filter surface which is connected to the inlet surface and faces the chamber outlet part, and through which the air in the filter space passes in the second direction and is filtered; and a second filter surface which is connected to the inlet surface, and through which the air in the filter space passes and is filtered, wherein the distance between one surface of the filter chamber facing the second filter surface and the second filter surface decreases as the distance from the inlet surface increases.