Variable Geometry Combustor Soot Control

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Solution Overview

Problem

Current aircraft gas turbine engines produce contrails that contribute to climate issues due to soot emissions, and existing lean combustion methods may not effectively manage contrail optical depth, which affects climate impact.

Innovation Solution

A variable geometry combustor system with pilot and main fuel injectors, a fuel metering system, and a control system that adjusts airflow and fuel flow based on atmospheric conditions to control soot emissions and contrail optical depth, allowing for reduction or increase in ice particle formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If lean combustion is used to reduce soot emissions, then soot production decreases, but contrail optical depth control capability is reduced

Engineering Contradiction:
Improvesoot emissionsVSAvoidcontrail optical depth control
Core Design Contradiction:
Object-generated harmful factorsVSAdaptability or versatility

Solution Approach 1:

The combustor system dynamically adjusts the fuel-air ratio by switching between lean and rich combustion modes based on atmospheric conditions. The control system monitors temperature, humidity, and pressure to determine when to transition from lean combustion (reducing soot) to rich combustion (increasing soot for albedo effect), enabling adaptive control of contrail optical depth

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the combustion parameter (fuel-air ratio) from predominantly lean to include controlled rich zones. By adjusting the equivalence ratio in specific combustor zones, the system can modulate soot production while maintaining overall combustion efficiency, thus controlling contrail optical depth without sacrificing fuel economy

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If rich combustion zones are created to increase soot production, then contrail optical depth increases, but fuel efficiency decreases

Engineering Contradiction:
Improvecontrail optical depthVSAvoidfuel efficiency
Core Design Contradiction:
Object-generated harmful factorsVSUse of energy by moving object

Solution Approach 1:

The combustor creates localized rich zones within specific combustor sections while maintaining lean combustion in other zones. This spatial distribution allows soot to be generated only where needed for contrail formation, rather than throughout the entire combustion process, thereby maintaining overall fuel efficiency while achieving desired optical depth

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The combustion system is divided into multiple zones with different fuel-air ratios. The control system selectively activates rich combustion in specific segments based on atmospheric conditions, allowing independent control of soot production in different combustor sections to optimize both fuel efficiency and contrail properties

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If variable geometry airflow arrangement is added to control soot, then contrail formation control improves, but device complexity increases

Engineering Contradiction:
Improvecontrail formation controlVSAvoidcombustor system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Variable geometry components such as adjustable swirler vanes and movable fuel injector elements allow real-time modification of airflow patterns and fuel distribution. These dynamic adjustments enable the system to optimize combustion characteristics for different atmospheric conditions without requiring multiple separate combustor systems

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The variable geometry airflow arrangement serves multiple functions: it controls fuel-air mixing, adjusts residence time in combustion zones, and modifies flow distribution between lean and rich zones. This multi-functionality reduces the need for additional separate control mechanisms, thereby limiting the increase in device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively modifies contrail optical depth, reducing radiative forcing and climate impact by varying soot production in response to atmospheric conditions, thereby optimizing the environmental impact of contrail formation.

Implementation Method 1

Initially-dry soot particles become activated by adsorption of oxidised sulphur

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

Following this, immersion freezing occurs, producing an ice nucleus

Methodology Applied
Scientific EffectImmersion freezing: Freezing

Implementation Method 3

the mechanisms of ice crystal formation depend principally upon emissions of soot... scavenging of water molecules when relative humidity over water is in excess of 100 percent

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentEP4144972B1Controlling soot
Publication Date: 2024.06.26 ROLLS ROYCE PLC
  • EP4144972B1 patent drawingFigure 1
  • EP4144972B1 patent drawingFigure 2
  • EP4144972B1 patent drawingFigure 3

AI summary

A gas turbine engine (105) comprising a variable geometry combustor (206, 206', 206") having pilot fuel injectors (302) and main fuel injectors (304); a fuel metering system configured to control fuel flow to the pilot fuel injectors and the main fuel injectors; a variable geometry airflow arrangement (305) for the variable geometry combustor, which is configured to vary the airflow through the pilot fuel injectors and/or the main fuel injectors; a control system configured to control the variable geometry airflow arrangement in dependence upon airflow delivered to the combustor, the fuel flow to the pilot fuel injectors and the main fuel injectors, and a target index of soot emissions, thereby controlling airflow through the pilot fuel injectors and/or the main fuel injectors and hence the quantity of soot produced by combustion.