Variable Geometry Combustor Soot Emission Control

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Solution Overview

Problem

Current aircraft gas turbine engines with variable geometry combustors face challenges in controlling contrail formation and optical depth, which impact climate and albedo effects.

Innovation Solution

The implementation of a variable geometry combustor system with a control system that adjusts airflow and fuel flow to target soot emissions, based on atmospheric conditions, to modify contrail optical depth.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If rich-burn, quick-quench, lean-burn (RQL) combustors are used to reduce soot emissions, then soot production is reduced, but contrail optical depth is also reduced, diminishing the desirable albedo effect

Engineering Contradiction:
Improvesoot emissionsVSAvoidalbedo effect
Core Design Contradiction:
Object-generated harmful factorsVSObject-affected harmful factors

Solution Approach 1:

The combustor system dynamically adjusts the fuel-air ratio and quench air flow based on real-time atmospheric conditions (temperature, humidity, pressure) to optimize soot emissions. The system transitions between different combustion modes (rich-burn, quick-quench, lean-burn) as needed, allowing adaptive control of contrail optical depth to maintain desirable albedo effects while minimizing harmful emissions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes key combustion parameters including fuel-air ratio, quench air flow rate, and combustion chamber pressure based on atmospheric conditions. By adjusting these parameters, the system can control soot particle formation and contrail optical properties, resolving the contradiction between reducing harmful emissions and maintaining beneficial albedo effects.

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If variable geometry airflow arrangement is implemented to control soot emissions, then soot production can be managed, but device complexity increases

Engineering Contradiction:
Improvesoot emissionsVSAvoidcombustor system complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The combustor is divided into distinct functional zones: rich-burn zone, quick-quench zone, and lean-burn zone, each with dedicated fuel injectors and quench ports. This segmentation allows independent control of soot formation and consumption processes, enabling precise management of soot emissions through localized adjustments in each zone.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The variable geometry airflow arrangement serves multiple functions: it controls fuel-air mixing, regulates quench air flow, adjusts combustion chamber pressure, and influences soot particle dynamics. This multi-functionality reduces the need for separate control systems for each parameter, thereby managing device complexity while achieving comprehensive soot emission control.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-affected harmful factors

If control system adjusts airflow and fuel flow based on atmospheric conditions, then contrail optical depth can be managed, but measurement and control difficulty increases

Engineering Contradiction:
Improvecontrail optical depthVSAvoidatmospheric condition monitoring
Core Design Contradiction:
Object-affected harmful factorsVSDifficulty of detecting and measuring

Solution Approach 1:

The control system continuously monitors atmospheric conditions (temperature, humidity, pressure) and adjusts combustion parameters based on this feedback. Real-time measurements of these parameters feed into the control algorithm, which dynamically optimizes fuel-air ratio and quench air flow to achieve target contrail optical depth while accounting for changing environmental conditions.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for the reduction or increase of contrail optical depth in response to atmospheric conditions, effectively managing the climate impact of contrails.

Implementation Method 1

Initially-dry soot particles become activated by adsorption of oxidised sulphur

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

Following this, immersion freezing occurs, producing an ice nucleus

Methodology Applied
Scientific EffectImmersion freezing: Freezing

Implementation Method 3

Application of the well-established Schmidt-Appleman criterion is indicative of whether a contrail can form

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 4

Further depositional growth of the ice crystals may then proceed, in dependence upon the amount of water vapour

Methodology Applied
Scientific EffectDepositional growth: Deposition (physical)

Implementation Method 5

If ambient air is not supersaturated with respect to ice, then as the plume continues to mix out, ice mass is lost via sublimation

Methodology Applied
Scientific EffectSublimation: Sublimation

Data Source

PatentUS12241629B2Controlling soot
Publication Date: 2025.03.04 ROLLS ROYCE PLC
  • US12241629B2 patent drawing
  • US12241629B2 patent drawing
  • US12241629B2 patent drawing

AI summary

A gas turbine engine comprising a variable geometry combustor having fuel injectors, a rich-burn zone, a quick-quench zone, and a lean-burn zone, and further comprising quench ports for admitting quench air to the quick-quench zone; a variable geometry airflow arrangement for the variable geometry combustor, which is configured to vary an airflow through the fuel injectors and/or the quench ports; and a control system configured to control the variable geometry airflow arrangement in dependence upon an airflow delivered to the combustor, a fuel flow to the fuel injectors, and a target index of soot emissions to control the quantity of soot produced by combustion.