Variable Groove Geometry for Consistent Golf Ball Striking

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Solution Overview

Problem

Existing golf club heads with grooves struggle to consistently manage ball speed and roll-out distance across different strike locations on the club face, leading to inconsistent performance.

Innovation Solution

The design and manufacturing of golf club heads with grooves that vary in depth, length, and width across the ball striking face, creating a central strike zone that mimics the shape of a golf ball, thereby improving ball striking properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If grooves are made with uniform depth, length, and width across the club face, then manufacturing is simple, but ball speed and roll-out distance become inconsistent across different strike locations

Engineering Contradiction:
Improveconsistency of ball speed and roll-out distanceVSAvoidgroove geometry variation
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies local quality by varying groove depth, length, and width at different locations on the club face. Specifically, grooves in the central region have different dimensions than grooves at the periphery, with the central grooves having greater depth and length to compensate for lower strike efficiency in that region. This localized variation in groove geometry ensures consistent ball speed and roll-out distance across all strike locations on the club face.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent transitions from uniform two-dimensional groove patterns to three-dimensional variable geometry grooves. By introducing variations in depth (vertical dimension), length, and width across the club face surface, the design creates a ball striking face that mimics the spherical shape of a golf ball, thereby achieving consistent performance across different strike zones through dimensional complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If grooves are made deeper and more prominent, then ball striking performance improves, but manufacturing complexity and cost increase

Engineering Contradiction:
Improveball striking consistencyVSAvoidgroove fabrication complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent employs parameter changes by systematically varying groove depth, length, and width parameters across different regions of the club face. The central grooves have greater depth and length parameters, while peripheral grooves have reduced parameters. This graduated parameter variation achieves reliable ball striking performance while allowing for controlled manufacturing through standardized progression patterns.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20250177825A1Grooves of golf club heads and methods to manufacture grooves of golf club heads
Publication Date: 2025.06.05 KARSTEN MFG CORP
  • US20250177825A1 patent drawing
  • US20250177825A1 patent drawing
  • US20250177825A1 patent drawing

AI summary

A golf club head including a club face defined by a toe end, a heel end, a top rail and a sole. The golf club head including a plurality of grooves disposed on the club face between the top rail and the sole. Each groove extends between the toe end and the heel end. Depths of the grooves vary in a direction extending between the top rail and the sole and in a direction extending between the heel end and the toe end. Widths of each of the plurality of grooves vary in a direction extending between the heel end and the toe end.