Variable Inductor Direction Sensor Asymmetric Tooth Arrays

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Solution Overview

Problem

Conventional wheel speed sensors cannot determine the direction of wheel rotation, as their signal output is identical regardless of wheel direction, which is a limitation in applications such as aircraft braking control systems.

Innovation Solution

A variable inductor direction sensor is designed with a rotatable inner circular body and a stationary outer circular body, featuring concentric circumferential tooth arrays with non-uniform geometries, allowing the control unit to differentiate between rotation directions based on distinct inductance waveform envelope shapes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If conventional wheel speed sensors are used, then the structure is simple and manufacturing is easy, but the sensor cannot determine wheel rotation direction

Engineering Contradiction:
Improvewheel rotation direction informationVSAvoidsensor structure complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent applies asymmetry by designing the inner circular body with a non-uniform circumferential geometry that differs from the outer circular body. Specifically, the inner body has a varying gap dimension relative to the outer body's uniform geometry, creating an asymmetric magnetic circuit that produces different inductance waveform patterns for clockwise versus counter-clockwise rotation. This asymmetric design enables direction detection capability while maintaining a relatively simple overall sensor structure.

Inventive Principle:
Principle #4Asymmetry

2Loss of information

If conventional wheel speed sensors are used, then the manufacturing process is simple, but the sensor output signal is identical regardless of wheel direction

Engineering Contradiction:
Improvedirectional informationVSAvoidtooth array geometry precision
Core Design Contradiction:
Loss of informationVSManufacturing precision

Solution Approach 1:

The patent applies local quality by making only the inner circular body have non-uniform circumferential geometry while keeping the outer circular body with uniform geometry. This localized complexity is concentrated in the rotating inner body's tooth array, which has varying gap dimensions at different angular positions. This approach enables direction detection through the localized geometric variation without requiring complex manufacturing for the entire sensor assembly.

Inventive Principle:
Principle #3Local quality

3Measurement precision

If asymmetric tooth arrays are implemented, then wheel rotation direction can be determined, but the device complexity increases

Engineering Contradiction:
Improverotation direction detection accuracyVSAvoidtooth array design complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the sensor into two distinct circular bodies with different functions: the outer circular body provides a uniform reference geometry, while the inner circular body provides the non-uniform directional encoding geometry. This segmentation allows each component to be optimized independently - the outer body for simplicity and the inner body for direction detection - thereby reducing overall design complexity while maintaining measurement precision.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the determination of wheel rotation direction, enhancing the capability of wheel speed sensors to provide directional information for improved aircraft braking control systems.

Implementation Method 1

a variable inductor direction sensor includes an inner circular body having a radially outward surface and an outer circular body having a radially inward surface... a dimension of a gap defined between the radially outward surface and the radially inward surface has a first dimension variation profile in response to rotation of the one of the inner circular body and the outer circular body in a first direction about the axis

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Data Source

PatentEP4109109A1Wheel speed and direction sensor
Publication Date: 2022.12.28 GOODRICH CORP
  • EP4109109A1 patent drawingFigure 1
  • EP4109109A1 patent drawingFigure 2~3B
  • EP4109109A1 patent drawingFigure 4A~4C

AI summary

A variable inductor direction sensor comprising a variable inductor direction sensor (110) comprising a rotatable body (112) and a stationary body (114) that are concentric about an axis, wherein an annular-like gap (116) is defined between the rotatable body and the stationary body, wherein the rotatable body is coupled to a rotating shaft of a wheel; and a control unit (130) electrically coupled to the variable inductor direction sensor, wherein the control unit is configured to determine a direction of rotation of the rotatable body based on a detected inductance waveform envelope shape.