Variable Geometry Inlet Positioning for Turboprop Pressure Recovery

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Solution Overview

Problem

Turboprop engines experience unsteady aerodynamic interactions between the propeller and air intake inlet, leading to increased noise generation and decreased efficiency due to fluctuating airflow and pressure distortions, which are not effectively addressed by conventional fixed-position inlets.

Innovation Solution

A variable geometry inlet (VGI) that adjusts its axial position relative to the propeller trailing edge to optimize inlet pressure recovery by dynamically controlling the spacing between the inlet and propeller, using actuators and controllers to maintain optimal distance during varying flight conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stress or pressure

If the air intake inlet is positioned close behind the propeller to capture pressure rise effects, then inlet pressure recovery is improved, but propeller aerodynamic performance deteriorates due to increased aerodynamic interaction

Engineering Contradiction:
Improveinlet pressure recoveryVSAvoidpropeller aerodynamic performance
Core Design Contradiction:
Stress or pressureVSProductivity

Solution Approach 1:

The air intake inlet is made movable along the airflow axis with respect to the propeller, transitioning from a fixed position to a variable position. This allows the inlet to dynamically adjust its spacing from the propeller trailing edge based on flight conditions, optimizing both pressure recovery and propeller performance by capturing pressure rise effects when beneficial while avoiding detrimental aerodynamic interactions when the propeller is in front of the inlet.

Inventive Principle:
Principle #15Dynamics

2Productivity

If the air intake inlet is positioned far from the propeller to reduce aerodynamic interaction, then propeller performance is improved, but inlet pressure recovery deteriorates

Engineering Contradiction:
Improvepropeller aerodynamic performanceVSAvoidinlet pressure recovery
Core Design Contradiction:
ProductivityVSStress or pressure

Solution Approach 1:

The movable air intake inlet allows the system to dynamically adjust the spacing between the inlet and propeller based on real-time flight conditions. When flight conditions favor pressure recovery, the inlet moves closer to capture the pressure rise effects; when the propeller is in front of the inlet and aerodynamic interaction becomes detrimental, the inlet moves away to maintain propeller performance. This dynamic adjustment resolves the contradiction between the two competing requirements.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If a fixed-position air intake inlet is used, then device complexity is reduced, but adaptability to varying flight conditions deteriorates

Engineering Contradiction:
Improveinlet position controlVSAvoidadaptability to flight conditions
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The air intake inlet is equipped with positioning means that enable it to move along the airflow axis relative to the propeller, transforming it from a static, fixed-position component to a dynamic, adjustable component. This dynamic capability allows the inlet to adapt to varying flight conditions by optimizing its position to capture pressure rise effects when beneficial while avoiding detrimental aerodynamic interactions, thereby significantly improving adaptability without excessive complexity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the positional parameter of the air intake inlet along the airflow axis based on flight conditions. By varying the spacing between the inlet and propeller trailing edge, the system optimizes performance for different operating scenarios. This parameter change approach enables the inlet to adapt to varying flight conditions, adjusting its position to maximize pressure recovery when the propeller is behind the inlet while minimizing aerodynamic interaction when the propeller is in front.

Inventive Principle:
Principle #35Parameter changes

4Object-generated harmful factors

If the propeller and air intake inlet are spaced apart to reduce interaction, then noise generation is reduced, but inlet pressure recovery is compromised

Engineering Contradiction:
Improvenoise generationVSAvoidinlet pressure recovery
Core Design Contradiction:
Object-generated harmful factorsVSStress or pressure

Solution Approach 1:

The movable air intake inlet enables dynamic adjustment of the spacing between the inlet and propeller based on flight conditions. When the propeller is in front of the inlet and creates detrimental aerodynamic interactions and noise, the inlet moves away to reduce interaction and noise. When the propeller is behind the inlet and pressure rise effects are beneficial, the inlet moves closer to maximize pressure recovery. This dynamic positioning resolves the contradiction between noise reduction and pressure recovery by adapting to the specific operational context.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP4406849B1Variable geometry inlet for turbopropeller inlet pressure recovery optimization
Publication Date: 2026.02.25 GENERAL ELECTRIC CO
  • EP4406849B1 patent drawingFigure 1~2
  • EP4406849B1 patent drawingFigure 3A~3B
  • EP4406849B1 patent drawingFigure 4

AI summary

A turboprop engine (110) includes a main nacelle body (212), a rotatable hub (220) provided on the main nacelle body (212), a plurality of propellers (215, 520) connected to the rotatable hub (220), and a nacelle extension (214) coupled to the main nacelle body (212), the nacelle extension (214) including at least one wall (240) defining an air intake inlet (245, 510). The air intake inlet (245, 510) is movable in an airflow axis with respect to a trailing edge (216, 521) of a propeller (215, 520) in the plurality of propellers (215, 520) to vary a distance between the air intake inlet (245, 510) and the trailing edge (216, 521) of the propeller (215, 520) during various phases of operation of the turboprop engine (110).