Variable Inverter and Uncontrolled Rectifier for Flexible DC Power

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Solution Overview

Problem

Existing electrolyzer systems face challenges in efficiently managing variable power inputs from renewable energy sources and transient power demands due to the high cost and rigidity of controlled rectifiers, which are often required to match fluctuating grid frequencies and voltages.

Innovation Solution

Implementing a variable inverter paired with an uncontrolled rectifier, where the variable inverter adjusts AC power to meet target DC power outputs, reducing the need for costly controlled rectifiers and allowing for flexible power control through output-control circuitry.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If controlled rectifiers are used to match fluctuating grid frequencies and voltages, then power control precision is improved, but system cost and device complexity increase

Engineering Contradiction:
Improvepower control precisionVSAvoidsystem cost
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces an intermediary control system that decouples the rectifier from direct power control duties. The control system acts as a mediator, using sensors to detect power deviations and actuators to adjust rectifier operation, thereby achieving precise power control without requiring complex controlled rectifier hardware

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces complex controlled rectifier systems with a simpler uncontrolled rectifier配合control system architecture. Instead of using expensive controlled rectifiers with multiple thyristors and complex control circuits, the invention uses basic uncontrolled rectifiers combined with electrical actuators (like TCSC - Thyristor Controlled Series Capacitor) to achieve the same power control objective

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If controlled rectifiers are used to manage variable power inputs, then adaptability to renewable energy sources is improved, but system cost increases

Engineering Contradiction:
Improveadaptability to renewable energy sourcesVSAvoidsystem cost
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements dynamic power control through a control system that continuously monitors power input from renewable sources and adjusts rectifier operation in real-time. The system adapts to variable power inputs by dynamically adjusting the firing angles of thyristors in the TCSC device, allowing the system to accommodate fluctuating renewable energy generation without requiring expensive controlled rectifiers

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent employs a feedback control mechanism where sensors detect actual power input from renewable energy sources, the control system processes this information, and actuators adjust the rectifier operation accordingly. This closed-loop feedback system enables the system to adapt to variable power inputs while using simpler, less expensive uncontrolled rectifiers

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces the overall cost of DC substations by minimizing the reliance on controlled rectifiers, while enabling efficient and flexible power management for electrolyzer systems and other electrochemical processes, accommodating variable power demands and grid requirements.

Implementation Method 1

a variable inverter coupled to the power grid and configured to convert the DC power received from the uncontrolled rectifier to AC power at a variable power level

Methodology Applied
Scientific EffectPower conversion:

Implementation Method 2

an uncontrolled rectifier configured to convert AC power received from the power grid to DC power

Methodology Applied
Scientific EffectRectification:

Data Source

PatentUS12381401B2Variable inverter based power control
Publication Date: 2025.08.05 ELECTRIC HYDROGEN CO
  • US12381401B2 patent drawing
  • US12381401B2 patent drawing
  • US12381401B2 patent drawing

AI summary

A DC power output system may achieve variable output power by paring a variable inverter with a rectifier. DC power output system may implement DC power adjustment at the output of the rectifier least in part by varying the power supplied from the variable inverter to the rectifier.