Variable Load Module for Adjustable Seated Exercise Equipment

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Solution Overview

Problem

Conventional exercise equipment requires cumbersome processes to change the load for muscular workouts, limiting the ability to easily adjust exercise intensity based on user's physical condition or desired workout level.

Innovation Solution

A variable load module that connects a rotating bar and load application portion, allowing the position of cable connection to vary, enabling easy adjustment of exercise load intensity by changing the distance between the grip and cable, and incorporating a sliding mechanism to alter the vector path of external force applied.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the number of weights is changed to adjust the load, then the exercise load can be modified, but the process becomes cumbersome and time-consuming

Engineering Contradiction:
Improveload adjustment capabilityVSAvoidload changing process
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent changes the parameter of cable connection position on the rotating bar to vary the exercise load. By moving the cable connection along the rotating bar's length, the moment arm changes, thereby adjusting the torque and perceived load without adding or removing weights. This provides continuous load adjustment capability while maintaining the same weight stack configuration.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system introduces a dynamic adjustment mechanism where the cable connection position can be varied during operation. The variable load module allows users to dynamically change the connection point on the rotating bar, transforming a static weight system into a dynamically adjustable load system that adapts to different workout intensities.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If conventional weight stacks are used, then sufficient load range is available, but the adjustment process is complex and requires stopping the exercise

Engineering Contradiction:
Improveload rangeVSAvoidload adjustment time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The system pre-configures multiple cable connection points along the rotating bar before exercise begins. Users can select from predetermined positions that correspond to different load intensities, eliminating the need for complex adjustments during exercise. The positions are designed in advance to provide appropriate load progression.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The cable connection system allows for quick dynamic repositioning during exercise execution. The variable load module is designed to enable rapid adjustment of the connection point without requiring the user to stop the exercise or perform complex manipulation, thus minimizing time loss during load transitions.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If the cable connection position is fixed, then the structure is simple, but the exercise intensity cannot be easily varied

Engineering Contradiction:
Improvevariable load moduleVSAvoidexercise intensity variation
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The rotating bar is segmented with multiple discrete cable connection points along its length. This segmentation allows the cable to be connected at different locations, creating variable moment arms and thus variable exercise intensity. The segmentation provides a simple yet effective way to achieve load variation without complex mechanisms.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The variable load module serves multiple functions: it acts as a structural connector while simultaneously providing load adjustment capability. The same component that attaches the cable to the rotating bar also enables intensity variation through position selection, combining structural and functional roles in a single element.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables easy and precise adjustment of exercise load intensity without changing the number of weights, expanding user options and enhancing compatibility with existing equipment.

Implementation Method 1

a sliding portion (431) that has a shape corresponding to the outer peripheral surface of the mounting bar (41) and surrounds the mounting bar (41)

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

a rotating bar (20) that rotates about a main rotating axis (21)

Methodology Applied
Scientific EffectTorque: Torque

Implementation Method 3

allowing the position at which the cable is connected to the rotating bar (20) to vary so that the load applied to the rotating bar (20) changes

Methodology Applied
Scientific EffectMechanical Advantage: Mechanical Advantage

Implementation Method 4

connected to the rotating bar with a cable to be raised and lowered according to the rotation of the rotating bar

Methodology Applied
Scientific EffectTension: Tension

Implementation Method 5

When the intermediate connection portion (433) slides along the mounting bar (41), the connection rotation axis (435) may be rotated by the load from the load application portion (30), preventing the cable (C) from bending

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentEP4477278B1Sporting apparatus with variable load module
Publication Date: 2025.09.24 NEWTECH WELLNESS CORP
  • EP4477278B1 patent drawingFigure 1
  • EP4477278B1 patent drawingFigure 2
  • EP4477278B1 patent drawingFigure 3

AI summary

The exercise equipment (1) with a variable load module (40) according to an embodiment of the present disclosure may allow a seated user to work out by pulling or pushing a rotating bar (20) to lift a load and include a seating portion (10) providing a space for a user to sit; an external force application portion disposed adjacent to the seating portion and including the rotating bar that rotates about a main rotating axis (21) and a grip portion (23) that is formed on the rotating bar and provides a space for a user to grip; a load application portion (30) disposed at the rear of the seating portion, including a plurality of weights, and connected to the rotating bar with a cable (C) to be raised and lowered according to the rotation of the rotating bar; and a variable load module (40) connecting the rotating bar and the load application portion and allowing the position at which the cable is connected to the rotating bar to vary so that the load applied to the rotating bar changes.