Variable Nacelle Seal for Heat Dissipation Control

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Solution Overview

Problem

Aerial vehicles face increasing heat dissipation challenges due to modernized systems, requiring more precise control over air flow to manage heat exchange effectively, especially in varying environmental conditions and operational states.

Innovation Solution

A system comprising a nacelle with a first seal and a perforated cover that allows for adjustable air flow into the nacelle, enabling precise control over air flow through varying the overlap between perforations in the cover and inlet apertures in the seal, allowing for manual or automatic adjustment based on heat dissipation needs and environmental conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a fixed seal is used for the nacelle opening, then the structure is simple and reliable, but the air flow control precision is poor and cannot adapt to varying heat dissipation needs

Engineering Contradiction:
Improveair flow control precisionVSAvoidseal structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The seal transitions from a fixed structure to a dynamic adjustable structure. A perforated cover is slidably engaged with the first seal, allowing the cover to move relative to the seal to vary the overlap between perforations and inlet apertures. This dynamic adjustment enables precise control of air flow into the nacelle interior according to varying heat dissipation requirements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The seal structure is divided into separate components: a first seal with inlet apertures and a perforated cover with perforations. The cover can be independently positioned relative to the seal, creating multiple adjustable configurations. This segmentation allows flexible control of air flow paths while maintaining structural integrity.

Inventive Principle:
Principle #1Segmentation

2Temperature

If the amount of air allowed into the nacelle is increased to improve heat dissipation, then heat exchange efficiency improves, but stress and wear on seal materials increases reducing their lifetime

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidseal material lifetime
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The adjustable perforated cover allows the air flow area to be dynamically optimized. When high heat dissipation is needed, the cover position is adjusted to maximize air flow. When heat dissipation demand is lower, the cover position is adjusted to reduce air flow, thereby reducing stress and wear on seal materials and extending their service life.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The overlap between perforations in the cover and inlet apertures in the seal is varied to change the effective air flow area. By adjusting this geometric parameter, the system can optimize heat dissipation efficiency while controlling the mechanical stress on seal materials, preventing premature wear and failure.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If a variable seal mechanism is implemented to control air flow precisely, then heat dissipation control improves, but friction between mechanical components increases

Engineering Contradiction:
Improveair flow control precisionVSAvoidfriction between components
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The perforated cover acts as a flexible component that can slide over the first seal. This design allows for smooth relative movement with reduced friction compared to rigid mechanical adjustments. The flexible nature of the cover minimizes wear and friction while enabling precise positioning to control air flow.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The system replaces complex mechanical adjustment mechanisms with a simpler slidable cover design. This substitution reduces the number of moving parts and friction points while maintaining precise air flow control capability through the variable overlap between cover perforations and seal apertures.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides improved control over air flow, reducing stress and wear on seal materials, extending their lifetime, and enhancing maintenance, while allowing for precise heat dissipation in diverse conditions, including low-speed taxiing and high-speed flight.

Implementation Method 1

reduce friction between mechanical components

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

heat exchange between aerial vehicle components and the ventilating air

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS11459949B2Variable seal for an engine nacelle
Publication Date: 2022.10.04 LOCKHEED MARTIN CORP
  • US11459949B2 patent drawing
  • US11459949B2 patent drawing
  • US11459949B2 patent drawing

AI summary

In one embodiment, an apparatus includes a first seal and a perforated cover. The first seal may comprise one or more inlet apertures and be located proximate to an opening into an interior of a nacelle. The perforated cover may be slidably engaged with the first seal and configured to vary an amount of air allowed into the interior of the nacelle.