Variable Pitch Fan for Propulsion Frequency Control

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Solution Overview

Problem

Current distributed propulsion systems lack efficient control over propulsion generation, relying on complex power electronics and throttling mechanisms, which increases weight, cost, and maintenance, while offering limited flexibility in controlling propulsion frequency and phase.

Innovation Solution

A synchronous AC electrical system with a turbine engine featuring variable-pitch blades that adjust rotational speed to control AC electricity frequency, driving a propulsor motor to generate propulsion, eliminating the need for power electronics and allowing independent control of propulsion and engine thrust.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If complex power electronics and throttling mechanisms are used to control propulsion generation, then control capability is improved, but system weight and cost increase

Engineering Contradiction:
Improvecontrol capabilityVSAvoidsystem weight
Core Design Contradiction:
Ease of operationVSWeight of moving object

Solution Approach 1:

The patent removes complex power electronics and throttling mechanisms from the system, replacing them with a direct mechanical connection between the turbine engine shaft and propulsor motor. This extraction of unnecessary components directly reduces system weight while maintaining control capability through the variable-pitch blade mechanism.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces electrical control systems (power electronics) with a mechanical control system using variable-pitch blades on the engine fan. By adjusting the blade pitch mechanically, the system controls propulsion generation without requiring complex electrical throttling mechanisms, thereby reducing weight.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If complex power electronics and throttling mechanisms are used to control propulsion generation, then control capability is improved, but system cost increases

Engineering Contradiction:
Improvecontrol capabilityVSAvoidsystem cost
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The patent eliminates expensive power electronics and throttling mechanisms from the system architecture. By removing these high-cost components and using a simpler mechanical variable-pitch blade system, the overall system cost is reduced while control capability is maintained through direct mechanical control.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs simpler, more cost-effective mechanical components (variable-pitch blades) instead of expensive electronic control systems. The mechanical pitch adjustment mechanism is inherently more reliable and less costly than complex power electronics, reducing both manufacturing and maintenance costs.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Adaptability or versatility

If power electronics are used for propulsion control, then control flexibility is improved, but device complexity increases

Engineering Contradiction:
Improvecontrol flexibilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent removes power electronics from the propulsion control system, replacing them with a direct mechanical linkage between the turbine engine and propulsor motor. The variable-pitch blade mechanism provides control flexibility without requiring complex electronic systems, thereby reducing device complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The variable-pitch blade mechanism serves multiple functions: it controls the rotational speed of the engine fan, regulates the frequency of AC electricity generated, and directly controls propulsor motor speed. This multi-functionality eliminates the need for separate power electronics and throttling mechanisms, reducing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Measurement precision

If power electronics are used for frequency control, then frequency control precision is improved, but device complexity increases

Engineering Contradiction:
Improvefrequency control precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces electronic frequency control systems with a mechanical control system using variable-pitch blades. By mechanically adjusting the blade pitch, the system directly controls the rotational speed of the shaft and thereby the frequency of AC electricity generated, achieving precise frequency control without complex power electronics.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces system weight and cost, simplifies control of propulsion frequency and phase, and enhances flexibility in propulsion generation, enabling more efficient and independent operation of propulsion and engine thrust.

Implementation Method 1

a generator configured to produce alternating-current (AC) electricity at a particular frequency relative to the rotational speed of the shaft

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a propulsor motor configured to drive the propulsor fan, based on the AC electricity produced by the generator

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Data Source

PatentUS11273921B2Variable pitch for coordinated control
Publication Date: 2022.03.15 ROLLS ROYCE NORTH AMERICAN TECHNOLOGIES INC
  • US11273921B2 patent drawing
  • US11273921B2 patent drawing
  • US11273921B2 patent drawing

AI summary

A system is described that includes a turbine engine including an engine fan including one or more variable-pitch blades driven by a shaft, which rotates at a rotational speed which depends on a pitch of the one or more variable-pitch blades of the engine fan. The system further includes a generator configured to produce alternating-current (AC) electricity at a particular frequency relative to the rotational speed of the shaft. The system also includes a propulsor, which includes a propulsor motor and a propulsor fan. The propulsor motor is configured to drive, based on the AC electricity produced by the generator, the propulsor fan. The system includes a controller configured to control the particular frequency of the AC electricity by at least controlling the pitch of the one or more variable-pitch blades of the engine fan and thereby the rotational speed of the generator.