Aircraft Propulsion System Variable Pitch Rotor VTOL Transition

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Solution Overview

Problem

Existing aircraft propulsion systems lack the ability to efficiently alternate between horizontal propulsion and vertical lift, which is crucial for multi-directional flight capabilities, particularly in vertical take-off and landing (VTOL) and short take-off and vertical landing (STOVL) operations.

Innovation Solution

A propulsion system incorporating a gas turbine engine core with a first propulsor rotor and a second propulsor rotor, where the first propulsor rotor is configured with variable pitch blades that pivot between thrust and idle positions to optimize horizontal thrust in one mode and minimize it in another, while the second propulsor rotor generates vertical lift, utilizing a transmission to decouple and couple the rotors based on operational modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single propulsor rotor is used for both horizontal propulsion and vertical lift, then device complexity is reduced, but the ability to efficiently alternate between horizontal propulsion and vertical lift deteriorates

Engineering Contradiction:
Improvepropulsion system structureVSAvoidmulti-directional propulsion capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The propulsion system is segmented into two separate rotors: a first propulsor rotor for horizontal propulsion and a second propulsor rotor for vertical lift. This segmentation allows each rotor to be optimized for its specific function, with the first rotor having variable pitch blades for horizontal thrust control and the second rotor configured for vertical lift generation, thereby resolving the contradiction between structural simplicity and multi-directional capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The gas turbine engine core serves multiple functions by being able to drive both the first propulsor rotor for horizontal propulsion and the second propulsor rotor for vertical lift through a transmission system. This multi-functionality allows a single engine to provide both horizontal and vertical propulsion capabilities, addressing the versatility requirement without requiring separate propulsion systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If variable pitch blades are used on the first propulsor rotor to control horizontal thrust, then adaptability between flight modes is improved, but device complexity increases

Engineering Contradiction:
Improveflight mode transition capabilityVSAvoidpropulsor rotor structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The first propulsor rotor incorporates variable pitch blades that can dynamically adjust their angle of attack during operation. These blades are configured to pivot between a thrust position for horizontal propulsion and an idle position to minimize thrust during vertical lift operations. This dynamic adjustability allows the same rotor structure to serve multiple flight modes, improving adaptability while managing complexity through integrated blade design.

Inventive Principle:
Principle #15Dynamics

3Power

If the first propulsor rotor generates high horizontal thrust during vertical mode, then propulsion power is improved, but vertical lift capability deteriorates

Engineering Contradiction:
Improvehorizontal thrustVSAvoidvertical lift capability
Core Design Contradiction:
PowerVSAdaptability or versatility

Solution Approach 1:

The propulsion function is segmented between two separate rotors with distinct roles: the first propulsor rotor is dedicated to horizontal thrust generation with variable pitch blades optimized for forward propulsion, while the second propulsor rotor is dedicated to vertical lift generation. This functional segmentation ensures that high horizontal thrust does not compromise vertical lift capability, as each rotor is independently optimized for its specific propulsion direction.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A transmission system acts as an intermediary between the gas turbine engine core and the two propulsor rotors. The transmission selectively couples the engine to either the first propulsor rotor for horizontal propulsion or the second propulsor rotor for vertical lift, preventing simultaneous operation that would create conflicting thrust directions. This intermediary mechanism ensures optimal performance in each flight mode without compromising the other.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the aircraft to efficiently transition between horizontal flight and vertical lift operations, significantly increasing thrust in forward flight modes and reducing horizontal thrust during vertical modes, thereby enhancing take-off, landing, and hovering capabilities.

Implementation Method 1

The first propulsor rotor includes a plurality of variable pitch blades. The variable pitch blades include a first blade configured to pivot between a thrust position and an idle position.

Methodology Applied
Scientific EffectVariable pitch blades: Aerofoil

Implementation Method 2

a gas turbine engine core, a first propulsor rotor and a second propulsor rotor. The gas turbine engine core includes a compressor section, a combustor section, a turbine section and a rotating structure.

Methodology Applied
Scientific EffectGas turbine: Turbine

Implementation Method 3

The transmission is configured to couple the rotating structure to the second propulsor rotor during the second mode.

Methodology Applied
Scientific EffectMechanical transmission: Gear

Data Source

PatentUS20230382522A1Aircraft propulsion system with adjustable thrust propulsor
Publication Date: 2023.11.30 RTX CORP
  • US20230382522A1 patent drawing
  • US20230382522A1 patent drawing
  • US20230382522A1 patent drawing

AI summary

A propulsion system is provided for an aircraft. This aircraft propulsion system includes a gas turbine engine core, a first propulsor rotor and a second propulsor rotor. The gas turbine engine core includes a compressor section, a combustor section, a turbine section and a rotating structure. The rotating structure includes a turbine rotor within the turbine section. The first propulsor rotor is rotatably driven by the rotating structure during a first mode and a second mode. The first propulsor rotor includes a plurality of variable pitch blades. The variable pitch blades include a first blade configured to pivot between a thrust position and an idle position. The first blade is in the thrust position during the first mode. The first blade is in the idle position during the second mode. The second propulsor rotor is rotatably driven by the rotating structure during the second mode.