Variable Pitch Thread Autoinjector for Viscous Medicines

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Solution Overview

Problem

Existing injection devices struggle with effectively dispensing highly viscous medicines due to a decrease in spring torque during the dispensing process, leading to reduced force towards the end of the injection, which can result in incomplete or inefficient delivery.

Innovation Solution

An autoinjector design featuring a drive member with a rotation member or threaded rod that utilizes a thread with a variable pitch, coupled with a preloaded spiral spring, to maintain consistent dispensing force throughout the process by compensating for the decrease in spring torque, ensuring complete and efficient dispensing of highly viscous medicines.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If a constant pitch thread is used in the drive mechanism, then the device structure is simple, but the spring torque decreases during dispensing leading to insufficient force for highly viscous medicines

Engineering Contradiction:
Improvedispensing forceVSAvoidthread structure complexity
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The patent applies a variable pitch thread instead of a constant pitch thread. The pitch of the thread varies along its length, with a larger pitch at the beginning and a smaller pitch toward the end. This dynamic geometric variation allows the mechanism to compensate for the decreasing spring torque during dispensing, maintaining sufficient dispensing force throughout the entire process while managing the complexity through a straightforward geometric modification.

Inventive Principle:
Principle #15Dynamics

2Productivity

If a variable pitch thread is used to maintain consistent dispensing force, then the dispensing efficiency improves, but the manufacturing complexity increases

Engineering Contradiction:
Improvedispensing efficiencyVSAvoidthread manufacturing complexity
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent modifies the geometric parameters of the thread by varying the pitch along its length. This parameter change allows the thread to convert a greater portion of the spring's rotational movement into axial displacement early in the dispensing process, and less later on, thereby compensating for the decreasing spring torque and maintaining consistent dispensing efficiency throughout the process.

Inventive Principle:
Principle #35Parameter changes

3Force

If the spring torque is allowed to decrease naturally, then the device operation is simple, but the dispensing force becomes insufficient toward the end of injection

Engineering Contradiction:
Improveend-of-dispensing forceVSAvoidthread geometry complexity
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The variable pitch thread creates a dynamic relationship between rotational and axial movement. The varying pitch ensures that as the spring torque decreases during dispensing, the thread geometry compensates by requiring more rotational input for the same axial displacement, thereby maintaining sufficient force even at the end of the dispensing process.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The autoinjector ensures consistent dispensing force throughout the process, preventing incomplete delivery and enhancing the efficiency of highly viscous medicine administration by maintaining torque through a threaded connection with variable pitch, allowing for reliable product dispensing.

Implementation Method 1

a first spring, which is preloaded so that the product can be dispensed from the product container by displacement of the drive member and the piston

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 2

the rotation member or the drive member has a thread having a variable pitch

Methodology Applied
Scientific EffectThread: Screw

Data Source

PatentUS11883637B2Injection device having a thread having a variable pitch
Publication Date: 2024.01.30 YPSOMED AG
  • US11883637B2 patent drawing
  • US11883637B2 patent drawing
  • US11883637B2 patent drawing

AI summary

An autoinjector for dispensing a liquid product, in particular a highly viscous medication, includes: a housing, a product container, which is arranged in the housing and has a slidable piston, wherein the piston can be slid in a dispensing direction in order to dispense the product contained in the product container, a forward drive element, which acts on the piston as the product is being dispensed, a first spring, which is preloaded such that the product can be dispensed from the product container by the sliding of the forward drive element and the piston, and a rotation element, which is operatively coupled to the forward drive element, wherein the first spring acts on the rotation element in such a way that the rotation element is set into rotation in order to dispense the product, wherein the rotation element or the forward drive element has a thread having a variable pitch.