Variable Pitch Wing Fans for VTOL Stability and Cruise Efficiency

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Solution Overview

Problem

Aircraft capable of vertical takeoff and landing face a discrepancy in efficiency between vertical takeoff and landing and forward flight, with existing designs being well-suited for vertical thrust but not for efficient high-speed cruise.

Innovation Solution

The aircraft incorporates a hybrid electric propulsion system with multiple electric fans integrated into the wings, including variable pitch outermost fans and fixed-pitch interior fans, driven by a turboshaft engine and electric machine, and a wing design with variable geometry for enhanced thrust and stability, allowing for efficient vertical and forward flight.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If propulsors are vectored to generate vertical thrust for takeoff and landing, then vertical takeoff and landing capability is achieved, but forward flight efficiency deteriorates

Engineering Contradiction:
Improvevertical takeoff and landing capabilityVSAvoidforward flight efficiency
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The propulsion system is segmented into multiple independent electric fans distributed along the wing span, with each fan capable of independent pitch control. This segmentation allows different fans to operate in different modes simultaneously - outer fans providing vertical thrust for VTOL while inner fans optimized for forward flight, thus resolving the contradiction between VTOL capability and forward flight efficiency

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The propulsors employ variable pitch mechanisms that allow dynamic adjustment of blade angle during operation. The outermost fans have variable pitch capability to optimize performance across different flight phases - providing vertical thrust during takeoff/landing and transitioning to efficient forward thrust during cruise, thereby maintaining both VTOL capability and forward flight efficiency

Inventive Principle:
Principle #15Dynamics

2Power

If propulsors are optimized for vertical thrust generation, then vertical takeoff and landing performance is improved, but cruise efficiency deteriorates

Engineering Contradiction:
Improvevertical thrust generationVSAvoidcruise efficiency
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

Different regions of the wing are assigned different fan types with locally optimized characteristics. Inner fans use fixed-pitch design optimized for forward flight efficiency, while outer fans use variable-pitch design optimized for vertical thrust generation. This local differentiation allows each region to operate at optimal efficiency for its specific function, resolving the contradiction between vertical thrust power and cruise energy efficiency

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The hybrid propulsion system achieves multi-functionality by combining fixed-pitch and variable-pitch fans in a single configuration. The system can universally perform both vertical takeoff/landing and efficient forward cruise by appropriately controlling different fan groups, eliminating the need for separate optimization designs for different flight phases

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Stability of the object's composition

If variable pitch fans are used for stability, then aircraft stability is improved, but device complexity increases

Engineering Contradiction:
Improveaircraft stabilityVSAvoidpropulsion system complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The variable pitch mechanism is segmented and applied only to the outermost fans where it provides maximum stability benefit for VTOL operations, while inner fans use simpler fixed-pitch design. This segmented application reduces overall system complexity compared to making all fans variable pitch, while still achieving the stability improvement through the critical outer fans

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables improved stability and efficiency in both vertical takeoff and landing, as well as high-speed cruise, by optimizing thrust generation and wing geometry, resulting in a more versatile and efficient aircraft.

Implementation Method 1

a plurality of electric fans integrated into the wing and oriented to generate thrust along the vertical direction

Methodology Applied
Scientific EffectThrust generation: Jet

Implementation Method 2

the outermost electric fan along the transverse direction relative to the fuselage, the outermost electric fan being a variable pitch fan to provide increased stability to the aircraft

Methodology Applied
Scientific EffectVariable pitch mechanism:

Data Source

PatentEP3453616B1Vertical takeoff and landing aircraft
Publication Date: 2023.10.25 GENERAL ELECTRIC CO
  • EP3453616B1 patent drawingFigure 1
  • EP3453616B1 patent drawingFigure 2
  • EP3453616B1 patent drawingFigure 3

AI summary

An aircraft (10) includes a fuselage (18); a wing coupled to, and extending from, the fuselage (18); and a propulsion system (32). The propulsion system (32) includes a plurality of electric fans integrated into the wing and oriented to generate thrust along a vertical direction (V), the plurality of electric fans arranged along a length of the wing and including an outer-most electric fan along a transverse direction (T) relative to the fuselage (18). The outer-most electric fan is at least one of a variable pitch fan or a variable speed fan to provide increased stability to the aircraft (10).