Fully Variable Power Supply Controller for Dynamic Load Adaptation

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Solution Overview

Problem

Traditional power supplies are limited to providing a preset voltage, which does not accommodate the varying voltage and current requirements of different electrical loads, restricting their versatility and efficiency.

Innovation Solution

A fully variable controller that adjusts both voltage and current output based on feedback, allowing for flexible power supply configurations through a control unit, voltage and current regulators, and sensors, enabling the same power supply to power a variety of loads with different specifications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional power supplies use a preset voltage configuration, then the voltage output is stable and reliable, but the power supply cannot accommodate varying voltage and current requirements of different electrical loads

Engineering Contradiction:
Improveadaptability to different electrical loadsVSAvoidcontroller complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The power supply controller transitions from a static preset voltage configuration to a dynamic system that continuously adjusts voltage and current output levels based on feedback from electrical load sensors. The control unit modifies operating parameters in real-time to match varying load requirements, enabling adaptability while maintaining system reliability through controlled dynamic operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The controller changes key operating parameters (voltage level and current level) from fixed preset values to variable parameters that can be adjusted within defined ranges. By modifying these parameters dynamically based on load conditions, the power supply achieves versatility across different electrical loads without requiring multiple dedicated power supply units.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If the power supply uses fixed voltage and current output, then the device structure is simple, but it cannot efficiently power various electrical loads with different specifications

Engineering Contradiction:
Improveversatility in powering different devicesVSAvoidcontroller structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The power supply controller is designed as a universal device that can serve multiple electrical loads with different voltage and current requirements through a single unified system. By integrating variable voltage and current control capabilities, the controller eliminates the need for multiple dedicated power supplies, achieving multi-functionality while maintaining reasonable structural complexity through shared control architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The controller incorporates feedback mechanisms that monitor actual voltage and current output levels along with electrical load conditions. This feedback information is continuously processed by the control unit to automatically adjust operating parameters, enabling the system to adapt to varying load specifications without requiring complex manual reconfiguration or multiple specialized controllers.

Inventive Principle:
Principle #23Feedback

3Use of energy by moving object

If the power supply maintains constant preset voltage, then the control system is simple, but the efficiency is reduced when powering loads with different voltage requirements

Engineering Contradiction:
Improvepower supply efficiencyVSAvoidcontrol unit complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The control system transitions from maintaining constant preset voltage to dynamic voltage adjustment based on actual load requirements. By continuously adapting the output voltage level to match the specific needs of connected electrical loads, the system maximizes energy transfer efficiency and minimizes wasted energy, justifying the increased control complexity through significant efficiency improvements.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9559615B2Fully variable power supply controller
Publication Date: 2017.01.31 MAGTECH IND CORP
  • US9559615B2 patent drawing
  • US9559615B2 patent drawing
  • US9559615B2 patent drawing

AI summary

A fully variable controller allows wide range of output voltages and output currents to be programmed therein. In this manner, a power supply including the fully variable controller can power a wide range of electrical loads having distinct voltage and current requirements. The fully variable controller includes a control unit, a voltage regulator and a current regulator configured, respectively, to provide and maintain voltage and current according to an output voltage and output current programmed into the fully variable controller.