Variable Radius Catheter with Bidirectional Control Wires

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Solution Overview

Problem

Existing steerable catheters have limited control over deflection direction and often result in inefficient movement due to the fixed size and shape of the distal loop, which can lead to unintended movements or failure to access anatomical features effectively.

Innovation Solution

A catheter design incorporating bidirectional control wires and a variable radius control wire, housed in separate compression coils, allowing for independent control of left-to-right motion and loop size adjustment, enabling the formation of various three-dimensional shapes such as spirals, to improve access to anatomical areas without changing the catheter or distal end size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed-size loop is used at the distal end of the catheter, then the catheter structure is simple and easy to manufacture, but the catheter cannot access multiple anatomical areas effectively and requires multiple catheters with different loop sizes

Engineering Contradiction:
Improveability to access multiple anatomical areasVSAvoidcatheter structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a dynamic loop structure where the distal end of the catheter can change its loop size and shape during the procedure. The loop radius is made variable through a control mechanism that allows the loop to transition between different configurations, enabling a single catheter to access multiple anatomical areas that would otherwise require multiple fixed-loop catheters.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of loop radius from a fixed value to a variable parameter. By introducing a control wire or mechanism that can adjust the loop radius dynamically, the catheter gains the ability to adapt to different anatomical requirements without changing the overall catheter structure or requiring multiple catheters.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If bidirectional control wires are used to control deflection, then the catheter can deflect in multiple directions, but the control over deflection precision is limited and unintended movements occur

Engineering Contradiction:
Improvecontrol precision over catheter tipVSAvoidunintended movement occurrence
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent segments the control function by using separate control wires for different degrees of freedom. Instead of relying on a single bidirectional control system, the catheter employs multiple control wires that can be independently actuated, allowing precise control of the catheter tip position and orientation without unintended movements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent incorporates feedback mechanisms where the position and orientation of the catheter tip are monitored and used to adjust the control wire actuation. This feedback loop enables precise control by continuously correcting for deviations and preventing unintended movements.

Inventive Principle:
Principle #23Feedback

3Length of moving object

If the control wire is located off-center to enable deflection, then the catheter can curve toward the intended side, but the interior space for the control wire is used inefficiently causing lack of movement

Engineering Contradiction:
Improvecatheter deflection capabilityVSAvoidcontrol wire movement efficiency
Core Design Contradiction:
Length of moving objectVSLoss of energy

Solution Approach 1:

The patent employs a nested configuration where control wires are arranged concentrically or in a space-efficient manner within the catheter shaft. The control wires are routed through lumens or channels that optimize space utilization, allowing sufficient control wire length for effective deflection while efficiently using the available interior space.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS10668251B2Deflectable variable radius catheters
Publication Date: 2020.06.02 ST JUDE MEDICAL ATRIAL FIBRILLATION DIVISION INC
  • US10668251B2 patent drawing
  • US10668251B2 patent drawing
  • US10668251B2 patent drawing

AI summary

The invention provides a deflectable catheter capable of forming many variable radius spiral forms from a single, flexible, distal end section. In one aspect, the catheter employs a variable radius control wire to extend or deform a pre-formed loop structure into a three dimensional spiral-like form or geometry. The ability of a single catheter to create a multitude of shapes and sizes allows users to access to a number of anatomical areas without changing the catheter during a procedure or treatment. In another aspect, the invention encompasses methods of producing deflectable variable radius catheters, where two or more regions of the catheter having common control wires are fused or formed onto one another.