Variable-Radius Pulley for Non-Sinusoidal Wing Flapping

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Solution Overview

Problem

Existing flapping wing mechanisms for radio-controlled, heavier-than-air aircraft, or ornithopters, face challenges in achieving efficient and controlled wing motion due to issues with slack in drive linking members and inconsistent angular velocities, leading to suboptimal lift generation and control moments.

Innovation Solution

The implementation of a flapping wing driving apparatus with variable-radius drive pulleys and synchronization pulleys, coupled with elastic drive linking members, allows for non-sinusoidal angular rotation of the wings in response to constant crank gear rotation, reducing slack and enhancing control through synchronized opposing movements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If constant angular rotation is used to drive the wing capstan, then the drive mechanism is simple, but the wing motion becomes sinusoidal with high accelerations and vibrations at direction changes

Engineering Contradiction:
Improvedrive mechanism complexityVSAvoidaccelerations and vibrations
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The patent applies the dynamics principle by making the drive pulley variable-radius rather than constant-radius. The drive pulley radius changes dynamically during rotation, being larger when the wing changes direction and smaller during steady flapping motion. This dynamic adjustment allows the mechanism to reduce accelerations and vibrations at critical moments while maintaining overall simplicity of the drive system.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If slack is allowed in the drive linking member, then the mechanism is more flexible, but control precision and lift generation become suboptimal

Engineering Contradiction:
Improvemechanism flexibilityVSAvoidcontrol precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent applies parameter changes by using elastic cables instead of rigid linkages. The elastic cables can stretch and compress, allowing the mechanism to accommodate motion variations and maintain tension without becoming overly rigid. This elasticity provides flexibility while maintaining sufficient control precision for optimal lift generation.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If non-sinusoidal angular rotation is implemented, then lift generation and control moments improve, but the drive mechanism complexity increases

Engineering Contradiction:
Improvelift generation efficiencyVSAvoiddrive mechanism complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent achieves non-sinusoidal rotation through the variable-radius drive pulley that changes its effective radius during operation. This dynamic parameter change produces the desired non-sinusoidal motion profile that improves lift generation and control moments while avoiding the need for complex multi-component mechanisms.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the geometric parameter of the drive pulley (its radius) to achieve non-sinusoidal wing rotation. By varying the radius parameter during the flapping cycle, the system optimizes aerodynamic performance without requiring complex control systems or multiple actuators.

Inventive Principle:
Principle #35Parameter changes

4Manufacturing precision

If variable-radius drive pulleys are used, then wing motion control improves, but the manufacturing complexity of the pulleys increases

Engineering Contradiction:
Improvewing motion control precisionVSAvoidpulley manufacturing complexity
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The variable-radius drive pulley is manufactured with a specific non-circular geometry that changes its effective radius during rotation. This geometric parameter change is built into the pulley design, allowing precise control of wing motion through a single manufacturable component rather than requiring complex assembly of multiple parts.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables more efficient wing motion with reduced accelerations and vibrations, improving lift generation and control moments, resulting in a more stable and controlled flight profile for the aircraft.

Implementation Method 1

The first drive linking member and the second drive linking member may each comprise a plurality of cables and the plurality of cables may be elastic

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS10850837B2Air vehicle flight mechanism and control method for non-sinusoidal wing flapping
Publication Date: 2020.12.01 AEROVIRONMENT INC
  • US10850837B2 patent drawing
  • US10850837B2 patent drawing
  • US10850837B2 patent drawing

AI summary

A flapping wing driving apparatus includes at least one crank gear capstan rotatably coupled to a crank gear, the at least one crank gear capstan disposed radially offset from a center of rotation of the crank gear; a first wing capstan coupled to a first wing, the first wing capstan having a first variable-radius drive pulley portion; and a first drive linking member configured to drive the first wing capstan, the first drive linking member windably coupled between the first variable-radius drive pulley portion and one of the at least one crank gear capstan; wherein the first wing capstan is configured to non-constantly, angularly rotate responsive to a constant angular rotation of the crank gear.