Variable radius under module balanced bearing

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Solution Overview

Problem

Existing solar tracker systems face challenges in efficiently adjusting massive solar arrays to track the sun's movement due to high power requirements, torsional excitation from wind loading, and interference issues with articulation systems, which necessitate large and complex components.

Innovation Solution

A solar tracker bearing system with a variable radius slot and notch configuration that allows for improved articulation and reduced interference, incorporating a torque tube and engagement members to secure the bearing to piers, enabling efficient rotation and balancing of solar panels while minimizing component size and weight.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If larger and more components are used to reduce torsional excitation from wind loading, then structural stability is improved, but device complexity and weight increase

Engineering Contradiction:
Improvestructural stabilityVSAvoiddevice complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The bearing is divided into multiple functional segments: a housing, a variable radius follower that contacts the torque tube, and multiple radii (first, second, and third radii) that provide different levels of support. This segmentation allows each component to perform a specific function in resisting wind loading while maintaining overall structural stability without requiring a monolithic complex structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies local quality by providing different radius values at different locations of the follower: a first radius at a first location, a second radius at a second location, and a third radius at a third location. Each radius is optimized for its specific position to handle torsional excitation from wind loading locally, rather than uniformly throughout the entire structure, thereby reducing overall complexity.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If a variable radius slot configuration is used to reduce interference with articulation systems, then ease of operation is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improveease of operationVSAvoidmanufacturing precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The slot is designed with an asymmetric variable radius configuration rather than a symmetric constant radius. The first radius, second radius, and third radius create an asymmetric profile that provides clearance for articulation systems at specific positions while maintaining proper bearing function. This asymmetric design resolves interference issues that would occur with a symmetric constant radius slot.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The variable radius slot creates a dynamic relationship between the follower and the torque tube during rotation. As the bearing rotates through different angular positions, the contact point between the follower and torque tube moves along the variable radius profile, automatically adjusting the effective radius to maintain clearance with articulation systems throughout the range of motion.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12009776B2Variable radius under module balanced bearing
Publication Date: 2024.06.11 NEXTPOWER LLC
  • US12009776B2 patent drawing
  • US12009776B2 patent drawing
  • US12009776B2 patent drawing

AI summary

A solar tracker bearing and a solar tracker incorporating the bearing, the bearing including at least one rotatable part, the rotatable part including a notch for receiving a torque tube, a slot, formed in the rotatable part and extending below the notch, the slot defining an arc having multiple radii, at least one engagement member configured to be received in the slot, and at least one base configured to secure the engagement member in the slot and to secure the bearing to a pier.