Variable-Rate Chemical and Water Application by Field Zone

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Solution Overview

Problem

Modern irrigation systems are limited by their inability to provide precise, real-time application of chemicals and water, often requiring multiple passes and leading to inefficiencies and waste due to imprecise targeting and over-application.

Innovation Solution

A system integrating image sensors and control devices to allow for variable rate application of chemicals and water, using separate systems for general and targeted delivery based on real-time field conditions, enabling simultaneous general irrigation and spot treatment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional irrigation systems apply chemicals and water uniformly across entire fields, then equipment complexity is reduced and ease of operation is improved, but precision of application deteriorates and substance waste increases

Engineering Contradiction:
Improveprecision of applicationVSAvoidequipment complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The irrigation system divides the field into multiple zones or segments, each with its own application rate control. The system segments the water and chemical delivery to match specific field conditions in different areas, allowing precise application to discrete locations rather than uniform distribution across the entire field.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system applies different qualities or concentrations of water and chemicals to different locations based on local field conditions. Each area receives a customized application rate tailored to its specific needs, improving precision while the automated control system manages the complexity of these localized variations.

Inventive Principle:
Principle #3Local quality

2Measurement precision

If traditional systems require multiple passes to collect information and apply applicants, then measurement precision can be improved, but productivity decreases and time loss increases

Engineering Contradiction:
Improvedata collection accuracyVSAvoidfield operation efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The system merges the data collection and application functions into a single integrated operation. Image sensors and field analysis are combined with the irrigation application system, allowing both measurement and treatment to occur during one field pass, thereby improving productivity while maintaining measurement precision.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system performs preliminary field analysis and prescription generation before the irrigation pass, so that when the system reaches the field, all necessary data processing and application planning is already complete. This allows the system to execute precise applications during the same pass without requiring additional time for data collection or analysis.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If traditional systems apply applicants in different passes, then targeted application can be improved, but energy consumption increases due to additional fuel requirements

Engineering Contradiction:
Improvetargeting accuracyVSAvoidfuel consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The system segments the application process into controlled zones that can be addressed in a single pass, eliminating the need for multiple field traversals. By dividing the field into manageable segments with specific application requirements, the system achieves targeted delivery while reducing total energy consumption.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system maintains continuous operation during a single field pass, collecting data and applying treatments without interruption. This continuous action eliminates the energy waste associated with multiple passes, idle time between operations, and repeated travel over the same field areas.

Inventive Principle:
Principle #20Continuity of useful action

4Reliability

If traditional systems over-apply applicants to ensure coverage, then reliability of treatment is improved, but substance loss increases and environmental harm worsens

Engineering Contradiction:
Improvetreatment effectivenessVSAvoidchemical and water waste
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The system delivers the precise quality and concentration of water and chemicals needed at each specific location, avoiding over-application. Each area receives exactly what is required based on its conditions, maintaining treatment reliability while minimizing substance loss and environmental impact.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system uses real-time or near-real-time field data to control application rates, creating a feedback loop that prevents over-application. By monitoring field conditions and adjusting application accordingly, the system ensures reliable treatment delivery while reducing waste and harmful environmental effects.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20250295104A1System, method and apparatus for providing variable rate application of applicants to discrete field locations
Publication Date: 2025.09.25 VALMONT INDUSTRIES INC
  • US20250295104A1 patent drawing
  • US20250295104A1 patent drawing
  • US20250295104A1 patent drawing

AI summary

The present invention provides a system, method and apparatus for providing variable rate application of applicants to discrete field locations. According to a first preferred embodiment, the present invention includes a control device having software modules to allow for the execution of irrigation and chemical spray patterns according to specific prescriptions for each crop being sprayed. According to further preferred embodiments, the control device may use data from a variety of image sensors to create a selective, variable rate application of applicants. Using the imaging data, the system of the present invention may use a primary applicant system to broadly deliver a first selected application (e.g. water or the like) and use a separate system to deliver targeted applicants for specific plants or areas of a given field.