Variable Reference Voltage for DC/DC Converter Inductor Current Control

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Solution Overview

Problem

Existing DC/DC converters face poor voltage regulation accuracy due to peak-to-average errors in inductor current mode, which are influenced by inductance values, leading to inconsistent output voltages across different loads.

Innovation Solution

An average inductor current mode voltage control method using a variable reference voltage generation unit, where the reference voltage is adjusted based on the valley inductor current, independent of inductance, allowing dynamic control of the constant off-time DC/DC converter.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If peak current mode control is used, then the control is simple, but the voltage regulation accuracy deteriorates due to peak-to-average error

Engineering Contradiction:
Improvecontrol simplicityVSAvoidvoltage regulation accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent changes the control parameter from peak current to average inductor current. By using average current mode control with a variable reference voltage that tracks the valley current, the system eliminates peak-to-average error while maintaining control simplicity. The reference voltage dynamically adjusts to compensate for inductance variations, improving voltage regulation accuracy without significantly increasing control complexity.

Inventive Principle:
Principle #35Parameter changes

2Volume of moving object

If smaller inductance is used, then the converter size is reduced, but the peak-to-average error increases leading to poor regulation accuracy

Engineering Contradiction:
Improveconverter sizeVSAvoidvoltage regulation accuracy
Core Design Contradiction:
Volume of moving objectVSMeasurement precision

Solution Approach 1:

The patent introduces dynamic adjustment of the reference voltage based on valley current detection. The variable reference voltage dynamically tracks the valley inductor current, allowing the control system to adapt to different inductance values. This dynamic compensation mechanism enables the use of smaller inductors while maintaining accurate voltage regulation, as the system automatically adjusts to compensate for the increased peak-to-average error inherent in smaller inductors.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If inductance value is varied for different loads, then the converter can be optimized for different conditions, but the regulation accuracy deteriorates due to peak-to-average error variation

Engineering Contradiction:
Improveload adaptabilityVSAvoidvoltage regulation accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent implements feedback control using valley current detection. The valley inductor current is detected and used to generate a variable reference voltage that feeds back to the control circuit. This feedback mechanism allows the system to maintain accurate voltage regulation across different load conditions and inductance values, as the reference voltage automatically adjusts to compensate for changes in the current waveform characteristics.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS8884600B2Average inductor current control using variable reference voltage
Publication Date: 2014.11.11 ALPHA & OMEGA SEMICONDUCTOR INC
  • US8884600B2 patent drawing
  • US8884600B2 patent drawing
  • US8884600B2 patent drawing

AI summary

A variable reference voltage generation unit used in DC/DC converter includes a sample-hold valley inductor current unit electrically connected to a reference voltage generation unit. The sample-hold valley inductor current unit receives the valley inductor current and converts it into the valley voltage. The reference voltage generation unit receives and converts a current signal two times of a designated current into a voltage signal two times of a designated voltage. The voltage signal two times of reference voltage is then subtracted by the valley voltage to produce the new reference voltage to compare with an inductor voltage for controlling the switching of a switching transistor of the DC/DC convertor.