Variable Rich Period Control for NOx Catalyst SOx Recovery

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Solution Overview

Problem

In exhaust gas purification systems with NOx storage reduction catalysts, SOx poisoning recovery processing faces challenges where SOx reduced in the upstream portion can re-occlude in the downstream portion, leading to insufficient reducing agent supply and reduced SOx reduction rates.

Innovation Solution

The system adjusts the duration of air fuel ratio decrease during SOx poisoning recovery processing, making it longer initially and gradually shorter, ensuring a higher SOx reduction rate by prioritizing reducing agent supply to the downstream portion, and utilizing estimation units to optimize SOx occlusion and reduction distributions based on temperature and flow rate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the air fuel ratio is decreased to supply reducing agent to the NOx catalyst, then the SOx occluded in the upstream portion is reduced, but the reducing agent is consumed before reaching the downstream portion, making it difficult to reduce SOx that has re-occluded there

Engineering Contradiction:
ImproveSOx reduction rateVSAvoidamount of reducing agent supplied to downstream portion
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent applies dynamics by making the rich period duration variable rather than fixed. The rich period length is dynamically adjusted based on the catalyst temperature: when the temperature is low (below threshold), the rich period is extended to ensure sufficient reducing agent reaches the downstream portion; when the temperature is high (above threshold), the rich period is shortened. This dynamic adjustment resolves the contradiction between reducing upstream SOx and ensuring downstream reducing agent supply.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of rich period duration based on catalyst temperature conditions. By monitoring the catalyst temperature and adjusting the rich period length accordingly, the system optimizes the balance between consuming reducing agent for upstream SOx reduction and ensuring sufficient reducing agent reaches the downstream portion for re-occluded SOx reduction.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If the rich period is extended to supply sufficient reducing agent to the downstream portion, then SOx in the downstream portion can be reduced, but the overall SOx reduction rate decreases due to excessive reducing agent consumption

Engineering Contradiction:
Improveamount of reducing agent supplied to downstream portionVSAvoidSOx reduction rate
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The system dynamically adjusts the rich period duration based on real-time catalyst temperature feedback. When catalyst temperature is high, the rich period is shortened to prevent excessive reducing agent consumption that would lower the SOx reduction rate. When catalyst temperature is low, the rich period is extended to ensure sufficient reducing agent reaches the downstream portion. This dynamic control resolves the contradiction between downstream reducing agent supply and overall reduction efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operational parameter of rich period length according to catalyst temperature conditions. This parameter adjustment ensures that the reducing agent is used efficiently: sufficient amounts reach the downstream portion when needed (low temperature), while avoiding wasteful consumption that would reduce the overall SOx reduction rate (high temperature).

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach improves the SOx reduction rate in the SOx poisoning recovery processing by ensuring adequate reducing agent supply to the downstream portion, enhancing the overall efficiency of the process.

Implementation Method 1

SOx poisoning recovery processing to reduce SOx occluded in the NOx storage reduction catalyst by decreasing the air fuel ratio of an exhaust gas flowing into the NOx storage reduction catalyst

Methodology Applied
Scientific EffectReduction reaction: Reduction

Data Source

PatentUS8650863B2Exhaust gas purification system for an internal combustion engine
Publication Date: 2014.02.18 TOYOTA JIDOSHA KK
  • US8650863B2 patent drawing
  • US8650863B2 patent drawing
  • US8650863B2 patent drawing

AI summary

The present invention is intended to improve a SOx reduction rate which is a ratio of an amount of SOx reduction with respect to an amount of SOx occlusion in SOx poisoning recovery processing. In the present invention, in the SOx poisoning recovery processing in which the SOx occluded in an NOx storage reduction catalyst is reduced by decreasing the air fuel ratio of an exhaust gas flowing into the NOx storage reduction catalyst to a predetermined air fuel ratio in a repeated manner, the length of a period in which the air fuel ratio of an exhaust gas flowing into the NOx storage reduction catalyst is decreased is made longer in a relatively early time during the processing than in a relatively late time during the processing.