Variable Route Tempering Apparatus for Vehicle Bodies
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Solution Overview
Problem
Existing temperature control devices in manufacturing and surface treatment systems require vehicles to pass through all temperature control areas, limiting flexibility and efficiency, as each vehicle body must be dried at the maximum temperature of the device, regardless of its specific treatment needs.
Innovation Solution
A temperature control device with a conveyor system that allows objects to be conveyed through a variable number of temperature control areas, using a bypass line and transfer devices to selectively route transport carriages, enabling temperature control at specific target temperatures without passing through all areas, and incorporating self-sufficient energy supply and independent drive systems for transport carriages.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If objects are conveyed through all temperature control areas to ensure complete drying, then drying effectiveness is improved, but energy consumption increases and process flexibility decreases
Solution Approach 1:
The conveyor system dynamically adjusts the number of temperature control areas through which objects are conveyed, based on their specific drying requirements. Objects can be routed through fewer or more temperature control areas using bypass lines and transfer devices, allowing the system to adapt energy input to actual processing needs rather than forcing all objects through a fixed sequence of all heating zones.
2Device complexity
If a fixed conveyor system is used for all plant zones, then system complexity is reduced, but adaptability to different treatment requirements decreases
Solution Approach 1:
A single conveyor system with integrated bypass lines and transfer devices serves multiple plant zones including temperature control areas, drying areas, and treatment areas. The system can route objects through different combinations of zones based on their specific requirements, making one universal conveyor system replace the need for multiple specialized fixed systems while maintaining adaptability to various treatment sequences and durations.
3Manufacturing precision
If objects must pass through maximum temperature areas for thorough drying, then surface treatment quality is improved, but processing time increases
Solution Approach 1:
Different temperature control areas provide different temperature levels tailored to specific drying or treatment needs. Objects requiring thorough drying are routed through maximum temperature areas, while objects with lesser requirements can bypass these areas and proceed through lower temperature zones. This local differentiation of temperature quality allows optimal processing for each object type without subjecting all objects to the time-consuming maximum temperature treatment.
Data Source
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AI summary
The invention relates to a tempering device for tempering objects (10), in particular vehicle bodies (10), comprising n tempering regions (24.k; k=1 to k=n), in which a respective temperature T.k is predominant, wherein n ≥ 2. A conveyor system (26) comprises a plurality of transport carriages (32) having a securing device (76) for at least one object (10), on which the objects (10) can be conveyed through the tempering regions (24.k). The conveyor system (26) and the tempering regions (24.k) are designed in such a way that the objects (10) can be conveyed optionally through all n tempering regions (24.k) or through a number N of tempering regions (24.k), where N < n. The invention also relates to a surface treatment system having a tempering device of this type, as well as to a production system and a method for the manufaturing of products.