Variable Speed Clutch Wind Generator for Dual-Stage Energy Harvesting

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Solution Overview

Problem

Conventional wind turbines are limited by reaching maximum rotational speed, leading to wasted kinetic energy and increased stress at high wind speeds, and require a gearbox for low wind speed operation.

Innovation Solution

A wind energy harvesting apparatus with a pair of electric generators equipped with a variable speed clutch arrangement, where a driving clutch on the primary generator and a driven clutch on a secondary generator are connected by an endless elongated member, allowing energy conversion at both low and high wind speeds without a conventional gearbox.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conventional gearbox is used to accommodate low wind speeds, then the wind turbine can operate at low wind speeds, but the device complexity increases and the wind turbine cannot efficiently utilize remaining wind energy at high speeds

Engineering Contradiction:
Improveoperational range at different wind speedsVSAvoidgearbox mechanism
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The wind turbine is divided into two separate generator systems: a primary generator with blades for low-speed operation and a secondary generator for high-speed operation. This segmentation allows each generator to be optimized for specific wind speed ranges without requiring a complex gearbox, directly resolving the contradiction between adaptability and device complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs variable speed clutches that can dynamically engage or disengage the secondary generator based on wind speed conditions. This dynamic adjustment enables the system to adapt to varying wind speeds efficiently, achieving versatility without the mechanical complexity of a traditional gearbox

Inventive Principle:
Principle #15Dynamics

2Power

If the propeller reaches maximum rotational speed, then the electric generator reaches maximum output, but the remaining wind energy is wasted and additional stress is generated on the wind turbine

Engineering Contradiction:
Improveelectric generator outputVSAvoidremaining wind kinetic energy
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent ensures continuous useful action by having the secondary generator engage when the primary generator reaches maximum output. This allows the system to continue converting wind energy into electricity even after the primary generator is at full capacity, eliminating energy waste and maintaining continuous productive operation across varying wind speeds

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The system changes operational parameters by switching from primary to secondary generator engagement based on wind speed and load conditions. This parameter change allows the wind turbine to operate efficiently across a broader range of wind speeds, capturing remaining energy that would otherwise be wasted

Inventive Principle:
Principle #35Parameter changes

3Power

If the propeller reaches maximum rotational speed, then the electric generator reaches maximum output, but additional stress and wear and tear are generated on the wind turbine components

Engineering Contradiction:
Improveelectric generator outputVSAvoidwind turbine component durability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The variable speed clutch arrangement dynamically engages the secondary generator when the primary generator reaches maximum output. This dynamic switching prevents the primary generator and its associated components from operating under excessive stress and wear conditions, thereby improving reliability and component durability while maintaining power output

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient energy conversion across a range of wind speeds, reducing stress and wear, and increasing energy output by utilizing both generators effectively, with the secondary generator producing significantly more energy at high winds.

Implementation Method 1

conventional wind turbines include a blade assembly (propeller) mounted on a rotor shaft

Methodology Applied
Scientific EffectWind power: Wind Power

Implementation Method 2

an electric generator mounted on the mast... configured to convert the kinetic energy of the wind flow into the electric energy

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS9410534B2Wind powered electrical generator having a variable speed clutch arrangement
Publication Date: 2016.08.09 GRIEVE DENNIS
  • US9410534B2 patent drawing
  • US9410534B2 patent drawing
  • US9410534B2 patent drawing

AI summary

The invention provides an apparatus configured to convert kinetic energy of wind flow into electric energy. The apparatus includes a mast, a primary electric generator mounted on the mast, a secondary electric generator mounted on the mast in a tandem arrangement with the primary electric generator, blades affixed to a rotor shaft of the primary electric generator, a driving clutch affixed to the rotor shaft of the primary electric generator, a driven clutch affixed to a rotor shaft of the secondary electric generator, and endless elongated member connecting the driving clutch with the driven clutch. The apparatus is configured to convert a kinetic energy of a wind flow into an electric energy at one or both of the primary and secondary electric generators.