Variable speed drive for a HVAC&r system

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Solution Overview

Problem

Existing variable speed drives for HVAC&R systems incur significant switching and conduction losses due to the slow switching times of insulated-gate bipolar transistors (IGBTs), leading to reduced efficiency and increased energy consumption.

Innovation Solution

Incorporating silicon carbide transistors into variable speed drives to replace IGBTs, which offer faster switching times and reduce switching losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If insulated-gate bipolar transistors (IGBTs) are used in variable speed drives, then the drive can operate reliably, but switching losses increase due to slow switching times

Engineering Contradiction:
ImprovereliabilityVSAvoidswitching losses
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent changes the material parameter of the transistor from silicon-based IGBT to silicon carbide (SiC) MOSFET. This material parameter change enables faster switching times (reducing switching losses) while maintaining reliable operation. The SiC material inherently provides both fast switching capability and operational reliability, resolving the contradiction between reliability and energy loss.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If faster switching transistors are used to reduce switching losses, then energy efficiency improves, but device complexity increases

Engineering Contradiction:
Improveswitching lossesVSAvoiddevice complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent achieves reduced switching losses by changing the fundamental material parameter to silicon carbide, which naturally provides faster switching. This approach avoids the need for complex control circuits or additional components that would otherwise be required to achieve fast switching with conventional IGBTs. The material substitution itself delivers the performance improvement without proportionally increasing device complexity.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP3523874B1Variable speed drive for a HVAC&r system
Publication Date: 2025.07.09 JOHNSON CONTROLS TYCO IP HLDG LLP
  • EP3523874B1 patent drawingFigure 1
  • EP3523874B1 patent drawingFigure 2
  • EP3523874B1 patent drawingFigure 3

AI summary

Embodiments of the present disclosure relate to a heating, ventilating, air conditioning, and refrigeration (HVAC&R) system that includes a variable speed drive (52) configured to provide power to a motor (50) that drives a compressor (32) of the HVAC&R system and a silicon carbide transistor (100) of the variable speed drive (52), where the silicon carbide transistor (100) is configured to adjust a voltage, or a frequency, or both of power flowing through the variable speed drive (52).