Variable speed drive for a HVACandR system

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Solution Overview

Problem

Existing variable speed drives for HVAC&R systems incur significant switching and conduction losses due to the slow switching times of insulated-gate bipolar transistors (IGBTs), leading to reduced efficiency and increased energy consumption.

Innovation Solution

Incorporating silicon carbide transistors into the variable speed drives, which offer faster switching times compared to IGBTs, thereby reducing switching losses and enhancing overall system efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If insulated-gate bipolar transistors (IGBTs) are used in variable speed drives, then the system can operate with conventional semiconductor technology, but switching losses increase due to relatively slow switching times

Engineering Contradiction:
Improveswitching lossesVSAvoidswitching time
Core Design Contradiction:
Loss of energyVSSpeed

Solution Approach 1:

The patent changes the material parameter of the transistor from conventional silicon-based IGBT to silicon carbide (SiC) technology. This material parameter change enables faster switching times (improving the speed parameter) while simultaneously reducing switching losses (improving the energy loss parameter), thus resolving the technical contradiction between switching time and switching losses.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If faster switching transistors are used to reduce switching losses, then energy efficiency improves, but device complexity and cost increase

Engineering Contradiction:
Improveswitching lossesVSAvoidtransistor technology complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent substitutes conventional silicon-based semiconductor technology with silicon carbide technology. This substitution provides faster switching capabilities and reduced switching losses while maintaining a similar device architecture, thereby minimizing the increase in device complexity despite the advanced material technology used.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS10859300B2Variable speed drive for a HVACandR system
Publication Date: 2020.12.08 TYCO FIRE & SECURITY GMBH
  • US10859300B2 patent drawing
  • US10859300B2 patent drawing
  • US10859300B2 patent drawing

AI summary

Embodiments of the present disclosure relate to a heating, ventilating, air conditioning, and refrigeration (HVAC&R) system that includes a variable speed drive configured to provide power to a motor that drives a compressor of the HVAC&R system and a silicon carbide transistor of the variable speed drive, where the silicon carbide transistor is configured to adjust a voltage, or a frequency, or both of power flowing through the variable speed drive.