Variable-Speed Drying Air Fan Control for Flexible Laundry Drying

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Solution Overview

Problem

Existing laundry dryers with fixed-speed drying air fans compromise on drying performance for noise reduction, limiting energy efficiency and drying time, and lack user flexibility in cycle selection.

Innovation Solution

A laundry drying appliance with a variable-speed drying air fan controlled by user input, allowing selection of different drying cycles and speeds to optimize drying performance and energy efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the drying air fan operates at fixed speed to reduce noise, then noise level is improved, but drying performance and energy efficiency deteriorate

Engineering Contradiction:
Improvenoise levelVSAvoiddrying performance
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The patent applies the dynamics principle by transitioning from a fixed-speed drying air fan to a variable-speed fan that can adjust its rotation speed based on user-selected programs. The control unit regulates the fan speed to different values corresponding to different drying programs, allowing the system to dynamically optimize between noise reduction and drying performance requirements.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If the drying air fan operates at fixed speed, then device complexity is reduced, but adaptability and user flexibility deteriorate

Engineering Contradiction:
Improvecontrol system complexityVSAvoiddrying cycle selection flexibility
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The system implements adaptability through multiple pre-configured drying programs stored in the control unit, each with optimized fan speed parameters for different fabric types and drying requirements. Users can select from various programs (e.g., for delicate fabrics, normal fabrics, sportswear) which dynamically adjust the fan operation characteristics without requiring complex real-time calculations or user expertise.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The appliance provides improved flexibility and efficiency in laundry drying, reducing drying time and energy consumption while allowing users to customize noise levels based on their preferences.

Implementation Method 1

the drying air passes through a moisture condensing system, where the humid, moisture-laden air is at least partially dehydrated

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 2

the dried air flow is heated up by means of a heating arrangement; the heated drying air flow then re-enters into, and passes again through the drum

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS10351989B2Appliance for drying laundry with enhanced operation flexibility
Publication Date: 2019.07.16 ELECTROLUX APPLIANCES
  • US10351989B2 patent drawing
  • US10351989B2 patent drawing
  • US10351989B2 patent drawing

AI summary

A laundry drying appliance having a cabinet, a treatment chamber inside the cabinet, a drying air recirculation path for conveying air into/out from the treatment chamber, a drying air propeller driven by a drying air propeller motor for causing the drying air to recirculate along the recirculation path, a drying air moisture condensing and heating system the drying air recirculation path for dehydrating the moisture-laden drying air leaving the treatment chamber and heating the dehydrated drying air before it re-enters into the treatment chamber, a laundry drying cycle selector for selecting one out of a number of default laundry drying cycles, a control unit to control the machine operation by operating the drying propeller at a default average speed corresponding to the selected drying cycle, and a command input operable by the user to change an average working speed of the drying air propeller.