Variable-Heat Steam Generator Control for Laundry Drums

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Solution Overview

Problem

Conventional washing machines with steam generators lack a heat-variable heater, resulting in steam being supplied to the tub or drum at a fixed rate, which does not account for varying laundry conditions or user preferences.

Innovation Solution

A laundry machine equipped with a heat-variable steam generator and a controller that adjusts steam generation based on laundry course, user selection, and total steam amount, using multiple heating elements and nozzles to supply steam efficiently, allowing for adjustable steam supply during different cycles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed-rate steam generator is used, then the device structure is simple, but the adaptability to different laundry conditions is poor

Engineering Contradiction:
Improveadaptability to different laundry conditionsVSAvoiddevice structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The steam generator is equipped with a heat-variable heater that can dynamically adjust its heating power based on different laundry conditions, courses, and user selections. This allows the system to transition from a static fixed-rate operation to a dynamic variable-rate operation, improving adaptability without requiring multiple separate steam generators for different conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the operational parameters of the steam generator by introducing variable heating power levels. The controller adjusts the heating parameter (power output) according to the detected laundry conditions and selected course, enabling the same hardware to deliver different steam generation rates appropriate for different washing scenarios.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If steam is supplied at a fixed rate, then the control system is simple, but the washing performance varies poorly across different laundry conditions

Engineering Contradiction:
Improvewashing performance consistencyVSAvoidcontrol system complexity
Core Design Contradiction:
Manufacturing precisionVSExtent of automation

Solution Approach 1:

The controller receives input signals representing different laundry conditions and course selections, then automatically adjusts the steam generation rate accordingly. This feedback mechanism ensures that the appropriate amount of steam is supplied for each specific washing scenario, maintaining consistent washing performance across varied conditions without manual intervention.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system automatically determines the appropriate steam generation rate based on the detected laundry conditions and selected course, eliminating the need for manual adjustment by the user. The controller self-regulates the heating power to optimize washing performance for each specific situation.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If a heat-variable heater is added, then the steam supply adaptability is improved, but the device complexity increases

Engineering Contradiction:
Improvesteam supply adaptabilityVSAvoidheater structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The heat-variable heater enables the steam generator to adapt its heating capacity dynamically based on control signals. Instead of using multiple fixed-power heaters, a single variable-power heater is employed, which reduces the overall component count while achieving the same adaptability goal.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and effective steam usage according to specific conditions, such as laundry course or user selection, improving washing performance and energy efficiency by allowing adjustable steam generation and supply.

Implementation Method 1

The steam generator generates steam to be supplied to the drum. The steam may be supplied directly into the drum or supplied into a tub in which the drum is placed.

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

The steam generator generates steam to be supplied to the drum

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS9027368B2Laundry machine having a steam generator and controlling method of the same
Publication Date: 2015.05.12 LG ELECTRONICS INC
  • US9027368B2 patent drawing
  • US9027368B2 patent drawing
  • US9027368B2 patent drawing

AI summary

A laundry machine having a steam generator is disclosed. An embodiment of a laundry machine comprises a drum, a steam generator, and a controller. The steam generator may include a heat-variable heater. The heater may be operated in one setting among a plurality of heat settings.