Variable Stiffness Master Device for Robotic Forceps

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Solution Overview

Problem

Surgical robots lack precise control and haptic feedback for forceps drivers, making it difficult to achieve precise gripping and force measurement during remote surgery, and existing tele-manipulators rely on visual feedback without intuitive force application.

Innovation Solution

A tele-operated forceps-driver variable stiffness master device that includes a master member generating input displacement signals and a slave member measuring operation information to provide force feedback and stiffness changes, using a deformable membrane, wire, and sensors to control the gripping force and stiffness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a forceps driver is operated without a gripping force measurement sensor, then the device structure remains simple, but precise measurement and fine control of gripping force cannot be achieved

Engineering Contradiction:
Improvegripping force measurement precisionVSAvoiddevice structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

A force sensor is introduced as an intermediary component between the drive wheel and the linear slider. This sensor mediates the force transmission, enabling precise measurement of gripping force without requiring complex restructuring of the entire forceps driver system. The sensor acts as a bridge that provides measurement capability while maintaining relative structural simplicity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If a tele-manipulator uses button-mounted control without haptic feedback, then the control mechanism remains simple, but intuitive manipulation and force sensation feedback are lost

Engineering Contradiction:
Improveintuitive manipulationVSAvoidcontrol system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

A haptic feedback mechanism is implemented that provides force sensation feedback to the operator through the master device. The feedback system measures the gripping force at the slave end and transmits this information back to the master device, creating a closed-loop feedback system. This enables intuitive manipulation by allowing the operator to feel the actual gripping force being applied, improving control awareness without excessive complexity.

Inventive Principle:
Principle #23Feedback

3Loss of information

If remote surgery relies only on visual feedback, then the system remains simple, but surgeons cannot identify grasping manipulation and forces applied to tissues

Engineering Contradiction:
Improveforce sensation informationVSAvoidfeedback system complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

A haptic feedback system is implemented that measures gripping force at the slave end and transmits this force sensation information back to the master device. This feedback mechanism restores the loss of force sensation information by providing tactile feedback to the surgeon, enabling identification of grasping manipulation and forces applied to tissues without excessive system complexity.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise control and haptic feedback for forceps drivers, allowing surgeons to intuitively manipulate and measure gripping forces during remote surgery, enhancing the precision and safety of robotic-assisted microsurgery.

Implementation Method 1

In an initial condition, when the button is pressed, the deformable membrane may be elastically deformed

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 2

a wire that is deformed in contraction when supplied with power to restore the deformable membrane to an original state

Methodology Applied
Scientific EffectElectromagnetic contraction:

Data Source

PatentUS11786327B2Tele-operated forceps-driver variable stiffness master device
Publication Date: 2023.10.17 KOREA INST OF SCI & TECH
  • US11786327B2 patent drawing
  • US11786327B2 patent drawing
  • US11786327B2 patent drawing

AI summary

Provided is a tele-operated forceps-driver variable stiffness master device including a master member to generate an input displacement signal generated by pressing with a user's finger, and a slave member to operate based on the input displacement signal, measure operation information, calculate a gripping force based on the operation information, and provide the master member with at least one of a stiffness change command signal or a force feedback based on the calculated gripping force.