Variable Strut Stent with Sigmoidal Bridges for Vessel Flexibility

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Solution Overview

Problem

Current stents, especially longer ones, face challenges with flexibility when delivered through torturous vessels, which can lead to deployment issues and increased risk of fracture or kinking, while also having potential gaps with the vessel wall that may cause thrombosis due to mismatched diameters.

Innovation Solution

The design incorporates variable strut lengths and sigmoidal shaped bridge members to enhance axial flexibility and maintain scaffolding ability, with features like strain relief regions, arcuate surfaces, and elastomeric materials to improve stent flexibility and stability during deployment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If longer stents are used to treat long diffuse lesions, then the treatment coverage is improved, but the flexibility and deliverability through torturous vessels deteriorates

Engineering Contradiction:
Improvestent lengthVSAvoiddeliverability through torturous vessels
Core Design Contradiction:
Length of moving objectVSEase of operation

Solution Approach 1:

The stent is divided into multiple tubular rings connected by bridges, creating segmented structures that can flex relative to each other. This segmentation allows the long stent to navigate torturous vessels while maintaining overall length for treating diffuse lesions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The stent incorporates variable bridge lengths and articulation points that allow dynamic adjustment of the stent configuration during delivery and deployment, enabling it to adapt to vessel tortuosity while maintaining structural integrity.

Inventive Principle:
Principle #15Dynamics

2Strength

If tubular rings are kept close together to provide maximum scaffolding, then the scaffolding ability is improved, but the axial flexibility deteriorates

Engineering Contradiction:
Improvescaffolding abilityVSAvoidaxial flexibility
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The stent structure segments the connection between tubular rings into discrete bridge elements of varying lengths, allowing close spacing of rings for scaffolding while maintaining flexibility through the bridged connections.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the stent have different bridge lengths and configurations, with longer bridges in regions requiring flexibility and shorter bridges where scaffolding density is prioritized, allowing local optimization of both properties.

Inventive Principle:
Principle #3Local quality

3Ease of operation

If fewer bridges are used to increase flexibility, then the axial flexibility is improved, but the stent column strength deteriorates

Engineering Contradiction:
Improveaxial flexibilityVSAvoidstent column strength
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The stent employs variable bridge lengths where longer bridges provide flexibility in specific segments while shorter bridges or alternative structural features maintain column strength in critical regions, optimizing both properties locally.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The bridge structures incorporate articulation and variable geometry that allows them to flex under axial loads while maintaining structural integrity, providing flexibility without sacrificing column strength.

Inventive Principle:
Principle #15Dynamics

4Adaptability or versatility

If self-expanding stents are used to conform to varying vessel diameters, then the adaptability to vessel geometry is improved, but the risk of thrombosis formation may increase due to potential gaps

Engineering Contradiction:
Improveconformity to vessel diameter variationsVSAvoidthrombosis formation risk
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The variable strut lengths within tubular rings create localized density variations that allow the stent to conform to vessel diameter changes while maintaining adequate radial support to prevent gap formation and thrombosis.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The self-expanding mechanism with variable geometry allows the stent to dynamically adapt to vessel diameter variations, maintaining continuous contact with the vessel wall to prevent thrombosis while accommodating tortuosity and taper.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for improved flexibility and reduced risk of thrombosis by maintaining scaffolding strength and reducing deployment issues, such as twisting or buckling, while accommodating varying vessel diameters.

Implementation Method 1

The bridge members may be made of an elastomeric material

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

sigmoidal shaped bridge members to enhance axial flexibility and maintain scaffolding ability, with features like strain relief regions

Methodology Applied
Scientific EffectStress distribution:

Data Source

PatentEP2249743B1Apparatus having variable strut length
Publication Date: 2021.11.10 JW MEDICAL SYSTEMS LTD
  • EP2249743B1 patent drawingFigure 1A~1B
  • EP2249743B1 patent drawingFigure 2A~2B
  • EP2249743B1 patent drawingFigure 3A~3B

AI summary

A tubular prosthesis has a plurality of tubular rings that are radially expandable from a contracted configuration to an expanded configuration. Each ring comprises a plurality of axially oriented struts that are interconnected so as to form a circumferential series of at least one high peak and at least one low peak. The high and low peaks have apices that are oriented in the same axial direction. The apices of the high and low peaks are also oriented in the same direction and the apices of the high peaks are axially offset from the apices of the low peaks. A bridge member couples a pair of adjacent tubular rings together. The bridge member has a first end connected to a first low peak in a first tubular ring and a second end connected to either a high or low peak in an adjacent tubular ring.