Variable Subpixel Opening Area for Blue OLED Deterioration

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Solution Overview

Problem

In existing organic EL displays, blue subpixels are thinned out, leading to increased current density and deterioration over time.

Innovation Solution

A display device configuration with island-shaped subpixels, where the blue and red subpixels have larger light-emitting regions and shared light emission control lines, reducing current density and suppressing deterioration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If blue subpixels are thinned out in the display, then the manufacturing complexity is reduced, but the current density of the blue light-emitting layer increases and deterioration occurs over time

Engineering Contradiction:
Improvesubpixel arrangement complexityVSAvoidblue light-emitting layer durability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent applies local quality by making the opening area in the cover film variable across different subpixels. Specifically, the opening area in blue subpixels is made larger than in red or green subpixels, allowing blue light-emitting layers to operate at lower current densities and reducing deterioration, while maintaining the thinned-out blue subpixel arrangement for manufacturing simplicity.

Inventive Principle:
Principle #3Local quality

2Reliability

If the opening area exposing the first electrode is made larger in the first subpixel, then the current density is reduced and deterioration is suppressed, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvelight-emitting layer durabilityVSAvoidopening area control precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies parameter changes by systematically varying the opening area parameter across different subpixel types. The cover film is designed with different opening areas corresponding to different subpixels (larger for blue, smaller for red/green), which allows control of current density through a geometric parameter that can be precisely controlled during the fabrication process.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces the deterioration of the blue light-emitting layer by decreasing current density and minimizing black floating, thereby enhancing the display's longevity and quality.

Implementation Method 1

organic EL display

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS11895891B2Display device
Publication Date: 2024.02.06 SHARP KK
  • US11895891B2 patent drawing
  • US11895891B2 patent drawing
  • US11895891B2 patent drawing

AI summary

A display device includes a plurality of subpixels. The plurality of subpixels include a first subpixel including a first light-emitting layer, and a first subpixel circuit, a second subpixel including a second light-emitting layer, and a second subpixel circuit, a third subpixel including a third light-emitting layer, and a third subpixel circuit, and a fourth subpixel including a fourth light-emitting layer, and a fourth subpixel circuit. An area of an opening exposing a first electrode in the first subpixel is larger than an area of the opening exposing the first electrode in each of the second subpixel, the third subpixel, and the fourth subpixel. A plurality of light emission control lines include a first light emission control line connected to the first subpixel circuit and the third subpixel circuit, and a second emission control line connected to the second subpixel circuit and the fourth subpixel circuit.