Variable Thickness Fan Blades Dispersing Noise Energy

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Solution Overview

Problem

Conventional heat dissipation fans generate a blade pass tone due to blades passing through a narrow space at a fixed frequency, leading to noise accumulation and resonance.

Innovation Solution

The heat dissipation fan features fan blades of varying thicknesses with ductility and flexibility, causing different deformation and passing frequencies, thereby dispersing noise energy across multiple frequencies to prevent resonance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If fan blades are made with uniform thickness and fixed rotational speed, then the fan structure is simple and easy to manufacture, but blade pass tone noise accumulates at a fixed frequency causing resonance

Engineering Contradiction:
Improvefan blade manufacturing simplicityVSAvoidblade pass tone noise
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The patent applies local quality by making each fan blade have a different thickness from its neighbors, while maintaining uniform thickness within each individual blade. This local variation in thickness causes each blade to deform differently during rotation, scattering the blade pass tone noise across multiple frequencies rather than accumulating at a single frequency, thereby reducing resonance while keeping the manufacturing process relatively simple.

Inventive Principle:
Principle #3Local quality

2Object-generated harmful factors

If fan blades are made with different thicknesses, then blade pass tone noise is dispersed across multiple frequencies reducing resonance, but the manufacturing complexity increases

Engineering Contradiction:
Improveblade pass tone noiseVSAvoidfan blade structure
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by varying the thickness parameter of adjacent fan blades while keeping other parameters (such as blade length, width, and material) constant. This selective parameter variation achieves noise dispersion across multiple frequencies without requiring complex blade geometries or additional components, thus limiting the increase in manufacturing complexity.

Inventive Principle:
Principle #35Parameter changes

3Object-generated harmful factors

If fan blades have ductility and flexibility to deform differently, then noise frequencies are varied and resonance is prevented, but the structural strength may be compromised

Engineering Contradiction:
Improvenoise accumulationVSAvoidfan blade strength
Core Design Contradiction:
Object-generated harmful factorsVSStrength

Solution Approach 1:

The patent applies local quality by creating slight variations in blade thickness at specific locations (making adjacent blades different from each other) while maintaining sufficient overall blade strength. The blades retain enough structural integrity to perform their heat dissipation function while having the local flexibility to deform differently during rotation, preventing noise accumulation without compromising overall blade strength.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively reduces noise by breaking down the blade pass tone into multiple frequencies, minimizing noise accumulation and enhancing operational quietness.

Implementation Method 1

the fan blades of different thicknesses have different amount of deformation that varies with thickness of the fan blade

Methodology Applied
Scientific EffectDeformation: Deformation

Implementation Method 2

the blades pass through the narrow space at different frequencies, so that the blade pass tone may be cut into a plurality of fine noises of different frequencies

Methodology Applied
Scientific EffectVibration: Vibration

Data Source

PatentUS11268525B2Heat dissipation fan
Publication Date: 2022.03.08 ACER INC
  • US11268525B2 patent drawing
  • US11268525B2 patent drawing
  • US11268525B2 patent drawing

AI summary

A heat dissipation fan suited for being assembled in an electronic device is provided. The heat dissipation fan includes a hub and a plurality of fan blades disposed at and surrounding the hub. The fan blade has ductility and flexibility, and any two fan blades next to each other are in different thickness.