Variable Thickness OLED Intermediate Layers for Power Optimization

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Solution Overview

Problem

Current light therapy apparatuses are not portable and require users to visit hospitals, and they consume high power, making them inconvenient and costly.

Innovation Solution

A light therapy apparatus with a substrate having islands and bridges, featuring independently driven first and second light emitting elements with different intermediate layers, allowing for reduced power consumption and cost, and a method for fabricating this apparatus using specific deposition masks to optimize layer thickness and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a light therapy apparatus uses a single uniform intermediate layer thickness for all light emitting elements, then the manufacturing process is simple, but the power consumption cannot be optimized for different wavelength requirements

Engineering Contradiction:
Improvepower consumptionVSAvoidintermediate layer structure
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent applies local quality by varying the thickness of the intermediate layer according to the specific wavelength requirements of different light emitting elements. Elements emitting light at different wavelengths have differently thick intermediate layers, optimizing power consumption for each wavelength while maintaining manufacturing feasibility through a systematic approach.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If light therapy apparatus requires hospital visits for treatment, then medical supervision is ensured, but portability and accessibility are reduced

Engineering Contradiction:
ImproveaccessibilityVSAvoidmedical supervision
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent segments the light therapy function into multiple independent light emitting elements that can be integrated into portable devices. This allows the therapy function to be separated from hospital settings, enabling home use while maintaining treatment effectiveness through controlled wavelength and intensity parameters.

Inventive Principle:
Principle #1Segmentation

3Reliability

If all light emitting elements use the same intermediate layer thickness, then manufacturing is easier, but therapeutic efficacy for different wavelengths is not optimized

Engineering Contradiction:
Improvetherapeutic efficacyVSAvoidmanufacturing process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent implements local quality by tailoring the intermediate layer thickness to match the specific wavelength requirements of each light emitting element. This optimization of therapeutic efficacy for different wavelengths is achieved through a systematic manufacturing approach that varies layer thickness based on functional requirements.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus is more portable, consumes less power, and is cost-effective, enabling users to use light therapy without hospital visits while maintaining therapeutic efficacy through adjustable light wavelengths.

Implementation Method 1

The OLED may emit light by recombination of electrons and holes

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS20230062390A1Light therapy apparatus and method for fabricating the same
Publication Date: 2023.03.02 SAMSUNG DISPLAY CO LTD
  • US20230062390A1 patent drawing
  • US20230062390A1 patent drawing
  • US20230062390A1 patent drawing

AI summary

A light therapy apparatus includes a first source voltage line including a first sub-source voltage line and a second sub-source voltage line, which are electrically insulated from each other, a first light emitting element connected to the first sub-source voltage line, where the first light emitting element includes a first intermediate layer, and a second light emitting element connected to the second sub-source voltage line, where the second light emitting element includes a second intermediate layer. The first intermediate layer has a first thickness, and the second intermediate layer has a second thickness greater than the first thickness.