Variable Throat Nozzle Assembly for Turbine Engine
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Solution Overview
Problem
The performance of gas turbine engines is limited by the nozzle size, which must balance efficiency and thrust, and existing nozzle designs are not adaptable to varying operational conditions, leading to suboptimal engine efficiency and thrust generation.
Innovation Solution
A variable effective throat assembly is introduced, featuring a nozzle with airfoils and exhaust holes that allow for selective fluid supply from the compressor section, controlled by a valve, to increase flow capacity through the nozzle, thereby adjusting the effective throat size based on operational demands.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Force
If the nozzle is sized to maximize thrust, then thrust generation is improved, but engine efficiency deteriorates
Solution Approach 1:
The patent applies the dynamics principle by making the effective throat area variable rather than fixed. The nozzle geometry is dynamically adjusted during operation through the injection of cooling fluid into the boundary layer, which modifies the flow characteristics and effectively changes the throat size. This allows the engine to optimize between thrust and efficiency based on operational conditions, resolving the contradiction between maximizing thrust and maintaining efficiency.
Solution Approach 2:
The patent changes the parameter of effective throat area by introducing a controllable variable. By injecting fluid into the boundary layer at the nozzle inlet, the flow characteristics change, effectively altering the throat area. This parameter change enables the system to transition between high-thrust and high-efficiency operating modes, directly addressing the contradiction between thrust generation and engine efficiency.
2Productivity
If the nozzle throat area is increased to improve flow capacity, then thrust is improved, but cooling capability deteriorates
Solution Approach 1:
The patent segments the cooling function from the thrust generation function. Instead of relying on a single large cooling passage that would reduce thrust, the cooling fluid is introduced through multiple small exhaust holes distributed across the airfoil surface. This segmentation allows adequate cooling coverage while minimizing the impact on the effective throat area and thrust generation.
Solution Approach 2:
The patent applies local quality by providing cooling fluid at specific locations (through exhaust holes in the airfoil) rather than uniform cooling throughout. The cooling is concentrated where needed in the boundary layer to prevent separation and maintain flow attachment, while the majority of the throat area remains free for thrust-generating flow.
3Adaptability or versatility
If a variable throat mechanism is added to optimize performance, then adaptability is improved, but device complexity increases
Solution Approach 1:
The patent applies self-service by using the engine's own cooling fluid system to achieve variable throat functionality. The existing cooling fluid supplied to the turbine is redirected through the airfoil interior passage and exhausted through holes in the airfoil surface. This self-service approach utilizes available resources within the engine system to achieve performance optimization without adding external complex mechanisms.
Solution Approach 2:
The airfoil structure serves multiple functions: it guides the main flow for thrust generation, provides structural support for the turbine stage, and acts as a cooling duct by incorporating interior passages and exhaust holes. This multi-functionality reduces the need for separate variable throat mechanisms, thereby limiting the increase in device complexity while achieving adaptability.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution enables optimization of engine performance across a range of operational conditions by varying flow capacity, balancing efficiency and thrust, while minimizing complexity and flow disturbances, and enhancing cooling capabilities during high-temperature operations.
Implementation Method 1
A set of exhaust holes from the interior passage are positioned downstream of the throat
Implementation Method 2
A valve in the fluid supply line selectively controls a flow of fluid from the compressor section to the interior passage
Implementation Method 3
enhancing cooling capabilities during high-temperature operations
Data Source
AI summary
An apparatus and method for controlling a flow of fluid through a nozzle assembly including a set of nozzles. The nozzles can have a set of airfoils defining a throat between the airfoils. One or more exhaust holes can be provided in the airfoils downstream of the throat. A fluid supply line can be fluidly coupled to the exhaust holes for selectively supplying a flow of fluid through the exhaust holes.


