Variable Throat Nozzle Needle for Spacecraft Thruster Flow Control

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Solution Overview

Problem

Existing solid propellant thrusters with fixed nozzles are not optimized for varying flow rates, failing to maintain efficient thrust coefficients during both high and low flow rate operations, and are prone to overheating and erosion.

Innovation Solution

A nozzle with a variable throat section featuring a sliding needle with axial grooves, allowing for two operational modes: high-flow and low-flow, optimizing gas ejection and providing heat resistance through a large heat exchange surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed nozzle with a single throat section is used, then the structure is simple and manufacturing is easy, but the thrust coefficient cannot be optimized for both high and low flow rate operations

Engineering Contradiction:
Improvethrust coefficient optimizationVSAvoidnozzle structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies the dynamics principle by making the nozzle throat section variable through a movable needle that can shift between positions. The needle is actuated by pressure differential across it, automatically adjusting the throat area to match combustion chamber pressure conditions. This dynamic adjustment enables optimization of thrust coefficient for both high and low flow rate operations, transforming a static structure into an adaptive one.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If a variable throat section nozzle with movable needle is used, then thrust coefficient can be optimized for different flow rates, but the device complexity increases

Engineering Contradiction:
Improveoperating regime adaptationVSAvoidneedle mechanism
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements self-service by designing the needle actuation mechanism to be automatically controlled by the combustion chamber pressure itself. The pressure differential across the needle (higher pressure on one side, lower on the other) naturally drives the needle to the appropriate position without requiring external actuators, control systems, or power sources. The system uses its own operating parameter (pressure) to control its own adjustment, eliminating complex control mechanisms.

Inventive Principle:
Principle #25Self-service

3Reliability

If the needle is in axial abutment against the neck for low flow operation, then gas ejection section is reduced, but heat resistance and erosion resistance are improved due to large heat exchange surface

Engineering Contradiction:
Improveheat and erosion resistanceVSAvoidgas ejection section
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies parameter changes by utilizing the thermal and mechanical properties of the needle material under different operating conditions. When the needle is in axial abutment against the neck during low flow operation, the large contact surface area provides enhanced heat exchange, allowing the needle to dissipate heat more effectively and resist thermal degradation. The same geometric configuration also provides mechanical support that resists erosion from combustion gases. The system leverages changes in operational parameters (needle position) to access different physical property regimes.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables optimized thrust coefficients across different pressure levels, reduces overheating and erosion, and maintains structural integrity regardless of operational mode.

Implementation Method 1

the nose of the needle rod comprises at least two axial grooves provided at its outer periphery to allow the passage of gas when the nose is in axial abutment against the neck of the nozzle housing

Methodology Applied
Scientific EffectGas flow through axial grooves:

Implementation Method 2

the heat exchange surface with the gases is relatively large, which promotes the dissipation of heat and less heating of the needle leading to very low erosion

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentEP2964946B1Nozzle having a variable neck section for a spacecraft thruster provided with a mobile needle
Publication Date: 2017.05.03 ARIANEGRP SAS
  • EP2964946B1 patent drawingFigure 1~4B

AI summary

A nozzle having a variable neck section for a spacecraft thruster, comprising a cylindrical housing having a neck (30) of which the opening diameter is smaller than the diameter of the housing, and a needle (24) capable of sliding into the housing between a front position of high-flow operation in which a nose (28) is recessed relative to the neck of the housing and a back position of low-flow operation in which the nose is abutted against the neck, the needle comprising a rod (26) intended to slide into the housing in the nozzle, the rod ending with the nose having a decreasing diameter. The nose of the rod is capable of coming into abutment against the neck of the housing in the nozzle forming a seat, and comprises at least two axial grooves (34) provided on the outer periphery of same to allow gas to flow when the nose axially abuts against the neck of the housing in the nozzle.