Variable Thrust Catapult Valve for Weight-Adaptive Ejection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing ejection systems for aircraft struggle to provide a consistent and safe propulsion force for occupants of varying weights, as a single thrust amount may not be suitable for both lightweight and heavyweight individuals.

Innovation Solution

A rocket catapult assembly with a motor assembly, outlet tube, and a valve system that adjusts operating pressure based on occupant weight using a solenoid, modulated bleed, or relief valve, controlled by a load cell and controller to ensure appropriate ejection force.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single fixed thrust amount is used in the ejection system, then the system structure is simple, but it cannot provide appropriate propulsion force for occupants of varying weights

Engineering Contradiction:
Improveadaptability to different occupant weightsVSAvoidcomplexity of thrust control system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies dynamics by making the thrust output variable rather than fixed. The rocket motor incorporates a valve system that dynamically adjusts the propellant flow rate based on detected occupant weight, transforming a static thrust system into a dynamic one that adapts to different conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the thrust parameter dynamically by modifying the propellant flow rate through a valve system. By adjusting the flow rate parameter in response to weight detection, the system achieves variable thrust output suitable for different occupant weights without requiring multiple separate motor systems.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If a single fixed thrust amount is used in the ejection system, then the device complexity is low, but the ejection force is not appropriate for all occupant weights

Engineering Contradiction:
Improvesafety of ejection for varying weightsVSAvoidcomplexity of pressure control system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements feedback by using a weight detection system that continuously monitors occupant weight and automatically adjusts the propellant flow rate through the valve system. This closed-loop feedback ensures the thrust is appropriately matched to the occupant weight, improving safety while managing system complexity through automation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs self-service by automatically detecting occupant weight and adjusting its own thrust output without requiring manual intervention. The integrated weight detection and flow control system enables the rocket motor to self-regulate its performance based on the actual load conditions.

Inventive Principle:
Principle #25Self-service

3Force

If the propellant flow rate is increased for heavier occupants, then sufficient thrust is achieved for heavy weights, but excessive force is applied to lighter occupants

Engineering Contradiction:
Improvepropulsion force magnitudeVSAvoidforce adjustment range
Core Design Contradiction:
ForceVSAdaptability or versatility

Solution Approach 1:

The patent applies dynamics by enabling the propulsion force to vary dynamically rather than remaining fixed. The valve system allows real-time adjustment of propellant flow rate, creating a dynamic force output that adapts to the specific weight of each occupant within the designed range.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the force parameter by modifying the propellant flow rate through controlled valve operation. This parameter change enables the system to deliver appropriate force magnitudes across different occupant weights, expanding the adaptability range of the ejection system.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system ensures safe and effective ejection of occupants by varying the propulsion force according to the occupant's weight, providing a lower ejection force for lighter individuals and maintaining safety for heavier ones.

Implementation Method 1

The valve comprises a solenoid valve. The solenoid valve may be in communication with a controller.

Methodology Applied
Scientific EffectSolenoid: Solenoid

Implementation Method 2

The solenoid valve may be configured to be in a closed position in response to a command by the controller when a load of a load cell exceeds a threshold load.

Methodology Applied
Scientific EffectLoad cell measurement:

Implementation Method 3

a rocket catapult assembly with a motor assembly, outlet tube, and a valve system that adjusts operating pressure

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 4

A rocket catapult assembly for use in an ejection seat system of an aircraft

Methodology Applied
Scientific EffectRocket propulsion: Rocket

Data Source

PatentUS11242153B2Variable thrust catapult
Publication Date: 2022.02.08 GOODRICH CORP
  • US11242153B2 patent drawing
  • US11242153B2 patent drawing
  • US11242153B2 patent drawing

AI summary

A rocket catapult assembly for an ejection seat may comprise a motor assembly including a proximal end and a distal end, an outlet tube coupled to the distal end, and a valve coupled to the outlet tube. The valve may be configured to vary an operating pressure based on an occupant's weight. The valve may be in a closed configuration, on open configuration, or a partially open configuration during ejection of the ejection seat.