Variable Transmittance Optical Filter with Dual-State Switching

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Solution Overview

Problem

Current optical filters, such as photochromics, electrochromics, liquid crystals, and suspended particle displays, face limitations in transitioning between light and dark states efficiently, particularly in responding to UV radiation and requiring external power for control, which affects their practicality in applications like windows and ophthalmic devices.

Innovation Solution

A variable transmittance optical filter is developed, comprising two transparent substrates with electrodes and a switching material having both electrochromic and photochromic properties, allowing it to automatically darken with UV exposure and lighten with an applied electric voltage, eliminating the need for constant power to maintain the dark state.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If photochromic compounds are used in optical filters, then automatic darkening in sunlight is achieved, but reversion to light state is slow and cannot be controlled manually

Engineering Contradiction:
Improveautomatic darkeningVSAvoidmanual control
Core Design Contradiction:
Extent of automationVSEase of operation

Solution Approach 1:

The patent combines photochromic and electrochromic technologies into a single optical filter system. The photochromic layer provides automatic darkening in sunlight, while the electrochromic layer with transparent electrodes enables manual control through applied voltage, allowing the filter to transition between states on demand.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces transparent conducting oxide electrodes as an intermediary between the user's control input and the chromogenic materials. These electrodes apply electrical fields to the electrochromic layer, enabling manual switching while remaining visually transparent and not interfering with the optical properties of the filter.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If photochromic devices are used with user control through electronics, then manual control is achieved, but power is required to maintain the dark state

Engineering Contradiction:
Improveuser controlVSAvoidpower consumption
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The electrochromic layer transitions to and maintains its dark state through periodic or pulsed voltage application rather than continuous power supply. Once the electrochromic material is in the desired state, minimal or no power is needed to maintain it, reducing overall energy consumption while preserving manual control capability.

Inventive Principle:
Principle #19Periodic action

3Ease of operation

If electrochromic technology is used, then dynamic alteration of light transmission through electricity is achieved, but external electrical power is required to darken

Engineering Contradiction:
Improvedynamic controlVSAvoidexternal power requirement
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The patent merges electrochromic technology with photochromic technology, where the electrochromic component provides dynamic control capability. When combined with the photochromic layer that automatically responds to UV light, the system achieves both manual controllability and automatic response without requiring continuous external power for the entire system.

Inventive Principle:
Principle #5Merging (Combining)

4Extent of automation

If photochromic compounds are exposed to UV light, then automatic darkening is achieved, but the compounds break down on prolonged exposure

Engineering Contradiction:
Improveautomatic responseVSAvoiddurability
Core Design Contradiction:
Extent of automationVSReliability

Solution Approach 1:

The patent uses composite material structures where photochromic and electrochromic materials are combined in a single device. The electrochromic component can be activated by electrical fields that do not require UV exposure, providing an alternative switching mechanism that avoids UV-induced degradation of the photochromic compounds while maintaining the benefits of both material types.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables rapid, energy-efficient switching between light and dark states, reducing glare and solar heat gain while maintaining clarity and occupant comfort, with low manufacturing costs and compatibility with various substrates, suitable for architectural, automotive, and ophthalmic applications.

Implementation Method 1

capable of transitioning from a light state to a dark state on exposure to UV radiation

Methodology Applied
Scientific EffectPhotochromism: Photochromism

Implementation Method 2

from a dark state to a light state with application of an electric voltage

Methodology Applied
Scientific EffectElectrochromism: Electrochromism

Data Source

PatentUS10416521B2Variable transmittance optical filter and uses thereof
Publication Date: 2019.09.17 SOLUTIA CANADA INC
  • US10416521B2 patent drawing
  • US10416521B2 patent drawing
  • US10416521B2 patent drawing

AI summary

Variable transmittance optical filters capable of transitioning from a light state to a dark state on exposure to UV radiation and from a dark state to a light state with application of an electric voltage are provided. The optical filters comprise a switching material that comprises one or more chromophores that have electrochromic and photochromic properties.