Variable Valve Actuation System for Engine Mode Transition

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Solution Overview

Problem

Current engine valve actuation systems for internal-combustion engines are limited in their ability to efficiently operate across a wide range of compression ratios, especially high values, and do not effectively reduce pumping work or allow for smaller engine dimensions while maintaining power delivery, nor can they seamlessly transition between four-stroke and two-stroke modes for optimal efficiency.

Innovation Solution

A system that enables selective actuation of engine valves in both four-stroke and two-stroke modes by incorporating a second cam profile, a rocker mechanism, and a selector device controlled by a unit that adjusts the solenoid valve based on engine operating conditions, allowing for optimal efficiency across varying conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conventional four-stroke valve actuation system is used, then the engine can operate with standard compression ratios, but the system cannot efficiently operate across a wide range of compression ratios especially high values

Engineering Contradiction:
Improverange of compression ratiosVSAvoidefficiency at high compression ratios
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system dynamically switches between four-stroke and two-stroke operating modes based on detected engine conditions. The control unit monitors parameters such as compression ratio, load, and speed, then activates appropriate cam profiles and solenoid valve configurations to optimize valve timing for the current operating regime, enabling efficient operation across wide compression ratio ranges

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes critical operating parameters including valve opening/closing timing, lift duration, and cam profile selection. By adjusting these parameters based on detected engine state, the system adapts the valve actuation characteristics to match the required compression ratio and operating conditions, improving efficiency across different regimes

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If conventional valve actuation systems are used, then the engine design follows standard dimensions, but the system cannot reduce pumping work or enable smaller engine dimensions while maintaining power delivery

Engineering Contradiction:
Improvepumping workVSAvoidvalve actuation system complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The system employs periodic dual cam profiles that create alternating valve timing patterns. The first cam profile optimizes intake valve timing for four-stroke operation while the second cam profile optimizes for two-stroke operation. By periodically switching between these profiles, the system reduces pumping work during high-load two-stroke operation while maintaining efficient four-stroke operation during normal conditions

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The valve actuation system is designed to perform multiple functions through a single integrated mechanism. The dual cam profiles, selector device, and solenoid valve configuration enable the same hardware to efficiently handle both four-stroke and two-stroke operating modes, reducing the need for separate dedicated mechanisms for each mode and thereby reducing overall system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If a fixed cam profile is used for four-stroke operation, then the valve timing is optimized for standard operation, but the system cannot seamlessly transition between four-stroke and two-stroke modes

Engineering Contradiction:
Improvemode transition capabilityVSAvoidvalve timing precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The system uses a dynamic selector device that can switch between different cam profiles based on the desired operating mode. The control unit monitors engine conditions and activates the appropriate cam profile (first for four-stroke, second for two-stroke) through the selector device, enabling seamless transitions while maintaining precise valve timing control for each mode

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The selector device acts as an intermediary mechanism between the camshaft and the valve actuation system. It receives input from the cam profiles and directs them to the appropriate valve timing mechanism, facilitating smooth mode transitions. The solenoid valve serves as another intermediary that controls the hydraulic connection between the master piston and slave pistons, enabling precise timing control during mode changes

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system allows for efficient operation across a wide range of compression ratios, reduces pumping work, enables smaller engine designs, and facilitates seamless mode transitions between four-stroke and two-stroke operations, ensuring optimal engine performance under any condition.

Implementation Method 1

a slave piston that can be driven by said master piston by means of a volume of fluid set between said master piston and said slave piston

Methodology Applied
Scientific EffectHydraulic pressure transmission: Hydraulic Press

Implementation Method 2

a solenoid valve configured for assuming a state in which said volume of fluid is set in communication with an outlet

Methodology Applied
Scientific EffectSolenoid actuation: Solenoid

Implementation Method 3

a camshaft designed to drive said master piston in motion, which has a cam profile for governing, through said master piston, said engine valve

Methodology Applied
Scientific EffectCam mechanism: Cam

Implementation Method 4

a slave piston that can be driven by said master piston by means of a volume of fluid set between said master piston and said slave piston

Methodology Applied
Scientific EffectHydraulic transmission: Hydraulic Press

Data Source

PatentUS10364712B2System for variable actuation of a valve of an internal-combustion engine
Publication Date: 2019.07.30 CENTRO RICERCHE FIAT SCPA
  • US10364712B2 patent drawing
  • US10364712B2 patent drawing
  • US10364712B2 patent drawing

AI summary

Described herein is a system for variable actuation of an engine valve of an internal-combustion engine, where the system is able to actuate the engine valves, selectively, in a four-stroke operating mode and in a two-stroke operating mode, on the basis of the operating conditions of the engine.