Variable Valve Train Cylinder-Specific Fuel Trim for Torque Balance

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Solution Overview

Problem

Internal combustion engines with variable valve trains face issues of unsmooth running and reduced driving comfort due to fabrication-related tolerances, which cause perceptible differences in torque between cylinders, especially in lower load ranges and idling modes.

Innovation Solution

A method for controlling the variable valve train by successively reducing fuel quantity in each cylinder until predefined unsmooth running limiting values are reached, taking into account cylinder-specific values to minimize torque variations, with different operating points prioritizing either fuel supply or air supply faults to optimize valve control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If variable valve train control is used to operate without throttling in lower load ranges, then fuel consumption is reduced, but fabrication tolerances cause cylinder-specific torque differences that reduce driving comfort

Engineering Contradiction:
Improvefuel consumptionVSAvoiddriving comfort
Core Design Contradiction:
Use of energy by moving objectVSEase of operation

Solution Approach 1:

The control device determines cylinder-specific operating parameters for the valve train before actual operation at the first operating point. By pre-determining these parameters based on preliminary testing at a second operating point, the system compensates for fabrication tolerances in advance, ensuring smooth operation when variable valve train control is activated for fuel efficiency

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system changes operating parameters of the valve train (such as valve lift, duration, or timing) based on determined cylinder-specific values. This allows the system to optimize charging for each cylinder individually, compensating for manufacturing variations while maintaining the fuel-efficient non-throttled operation

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If cylinder-specific valve control is implemented to compensate for fabrication tolerances, then driving comfort is improved, but the complexity of the control system increases

Engineering Contradiction:
Improvedriving comfortVSAvoidcontrol system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The control device uses the engine's own operational data and predetermined test results to automatically determine cylinder-specific operating parameters. The system self-calibrates by comparing actual performance with target values and adjusts valve train parameters accordingly, eliminating the need for external manual calibration or complex additional hardware

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system determines cylinder-specific values by comparing measured operating parameters with target values and uses this feedback to adjust the valve train control. The control device continuously monitors charging conditions and modifies valve parameters to maintain optimal performance across all cylinders

Inventive Principle:
Principle #23Feedback

3Measurement precision

If fuel quantity is reduced for each cylinder to determine charging faults, then cylinder-specific fault detection is achieved, but the time required for determination increases

Engineering Contradiction:
Improvefault detection precisionVSAvoiddetermination time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system performs preliminary determination of cylinder-specific operating parameters at a second operating point where fuel supply faults have larger influence. These predetermined values are stored and reused when controlling the valve train at the first operating point, avoiding repeated time-consuming measurements while maintaining precision

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system determines operating parameters for all cylinders systematically by sequentially adjusting fuel quantity for each cylinder. Rather than attempting simultaneous determination, the method uses controlled sequential adjustment with predetermined limiting values to achieve complete cylinder assessment efficiently

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS9046042B2Method and device for controlling a variable valve train of an internal combustion engine
Publication Date: 2015.06.02 VITESCO TECHNOLOGIES GMBH
  • US9046042B2 patent drawing
  • US9046042B2 patent drawing
  • US9046042B2 patent drawing

AI summary

A method is disclosed for controlling a variable valve timing mechanism of an internal combustion engine having a plurality of cylinders, wherein, at a first operating point of the internal combustion engine, the fuel quantity which is fed in in each case is reduced successively for each cylinder until a predetermined unsmooth-running limiting value is reached. The variable valve timing mechanism is controlled with consideration of the cylinder-individual values for the fuel-quantity reduction at the first operating point.